Control strategy for a dual crankshaft engine coupling arrangement
a control strategy and crankshaft technology, applied in the direction of mechanical actuated clutches, interengaging clutches, gearing, etc., can solve the problems of low load requirements, limited performance expectations, and low fuel efficiency of existing vehicle designs
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first embodiment
[0024]the coupling device, according to the principles of the present invention, is shown in FIG. 2. The coupling device 34 couples the two engine crankshafts 24, 32 in series such that a primary engine, connected directly to a transmission can be used to propel a vehicle for a majority of its operating time, and a second engine crankshaft can be coupled to the first engine when additional power is needed for rapid accelerations or high load operating conditions.
[0025]As shown in FIG. 2, the primary engine crankshaft 24 is connected to a starter clutch assembly 50 that is engageable to provide driving torque from the primary engine crankshaft 24 to the secondary engine crankshaft 32. The starter clutch assembly 50 includes a clutch disc 52 connected to the primary engine crankshaft 24 by an angular specific spline 54 on the crankshaft 24. The clutch disc 52 is also connected to an angular specific dog clutch 56 which may slide along the splined portion 54 of the primary crankshaft 2...
second embodiment
[0033]With reference to FIG. 3 wherein common reference numerals are utilized to represent the same or similar elements, a coupling device 34′ which utilizes an overrunning clutch instead of a dog clutch will now be described. Since the structure and operation of the starter clutch 50 is the same as that described with reference to FIG. 2, the structure and operation thereof will now be described with regard to the embodiment shown in FIG. 3. The coupling device 34′ is provided with a primary crankshaft 24 that includes an angular specific spline 110 which supports an angular specific overrunning clutch portion 112. The secondary engine crankshaft 32 is connected to a clutch plate / carrier 58′ by an angular specific spline 60. An opposite side of the angular specific overrunning clutch 114 is connected to the clutch plate / carrier 58′ by an angular specific spline 116. The angular specific overrunning clutch 112, 114 and its angular-specific spline connection 110, 116 to the primary e...
third embodiment
[0036]FIG. 4 provides a detailed cross-sectional view of a coupling device, according to the present invention. The coupling device 34″ of FIG. 4 includes a hub 120 that is adapted to be mounted to the primary crankshaft 24. A clutch disc assembly 122 is mounted to the hub 120 by a spline connection 124. A pressure plate 126 is engageable with the clutch disc assembly 122. The clutch disc assembly 122 includes a dog clutch 128 on a face thereof that opposes a corresponding dog clutch portion 130 of a clutch plate carrier 132 which is adapted to be mounted to the secondary crankshaft 32 by a flex plate 134 which is provided with a plurality of holes for receiving fasteners for mounting the flex plate 134 to the second crankshaft 32. A pressure plate 136 is supported within the clutch plate carrier 132 for axial movement therein and includes radially extending fingers 138 which engage the clutch plate carrier 132 for driving rotation therewith. The radially extending fingers 138 of th...
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