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Binder for separator of non-aqueous electrolyte battery comprising 2-cyanoethyl group-containing polymer and separator and battery using the same

a technology of non-aqueous electrolyte batteries and binders, which is applied in the manufacture of final products, cell components, electrochemical generators, etc., can solve the problems of battery deterioration, battery exposed to dangers of fuming, ignition and explosion, etc., and achieve excellent battery properties

Active Publication Date: 2014-07-08
MATSUGAKI CHEM IND +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0012]As a result of intensive studies, the present inventors have found that bis-cyanoethyl ether present in a 2-cyanoethyl group-containing polymer has a bad influence on heat resistance of a separator of a non-aqueous electrolyte battery; and a binder comprising a 2-cyanoethyl group-containing polymer having an certain amount or less of bis-cyanoethyl ether as an impurity can provide a separator having sufficient adhesion among inorganic filler particles in a heat-resistant porous layer even in an electrolyte solution, and having excellent mechanical strength of a heat-resistant porous layer and favorable ion conductivity. The invention has been completed based on the finding.
[0014]According to the invention, provided are a binder for a separator which can produce a non-aqueous electrolyte battery with excellent battery properties and heat resistance; the separator comprising the binder; and the non-aqueous electrolyte battery comprising the separator.

Problems solved by technology

Thus, there is a problem that heat is generated in the battery due to Joule heat caused by short circuit, the battery is swelled due to gas generation accompanied with decomposition of an electrolyte solution, and properties of the battery are deteriorated.
Thus, in a conventional separator comprising a porous substrate having fine pores such as a polyolefin film, the separator is shrunken or melted by heat generated by the short circuit at the short circuit region so that the battery is exposed to dangers of fuming, ignition and explosion.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

synthetic example 1

[0049]The 30 parts by weight of polyvinyl alcohol having a polymerization degree of 1200 were dissolved in 120 parts by weight of water, subjected to an addition of 100 parts by weight of an aqueous 12.5% by weight caustic soda solution, subsequently subjected to additions of 150 parts by weight of acrylonitrile and 120 parts by weight of isopropyl alcohol, and reacted at 30° C. for 5 hours. Next, an aqueous 25% by weight acetic acid solution was added thereto in such an amount that the molar amount of acetic acid added was the same as that of caustic soda added. After neutralization, water was added to the mixture under stirring to allow crude cyanoethyl polyvinyl alcohol to precipitate. The crude cyanoethyl polyvinyl alcohol was washed with 200 parts by weight of warm water having temperature of 50° C. three times, dissolved in 80 parts by weight of acetone, and subjected to an addition of water under stirring to allow the cyanoethyl polyvinyl alcohol to precipitate. The cycle of ...

synthetic example 2

[0050]Cyanoethyl polyvinyl alcohol was obtained in the same manner as in Synthetic Example 1 except that 120 parts by weight of acrylonitrile was used.

synthetic example 3

[0051]Cyanoethyl polyvinyl alcohol was obtained in the same manner as in Synthetic Example 1 except that polyvinyl alcohol having a polymerization degree of 1000 was used.

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Abstract

Object of the invention is to provide a binder for a separator which can be comprised by a non-aqueous electrolyte battery with improved battery properties and heat resistance; the separator comprising the binder; and the non-aqueous electrolyte battery comprising the separator. More specifically, provided is a binder for a separator of a non-aqueous electrolyte battery, the separator comprising a 2-cyanoethyl group-containing polymer having bis-cyanoethyl ether content of 0.5% by weight or less as an impurity.

Description

RELATED APPLICATION[0001]This application claims priority from Japanese Patent Application No. 2011-084067, filed Apr. 5, 2011, the disclosure of which is incorporated by reference herein in its entirety.BACKGROUND OF THE INVENTION[0002]The present invention relates to a separator of a battery, the separator comprising a porous substrate and a heat-resistant porous layer, wherein the separator comprises a 2-cyanoethyl group-containing polymer having the content of specified impurity limited to a certain value or below as a binder in the heat-resistant porous layer; and a non-aqueous electrolyte battery with improved heat resistance and improved battery properties by using the separator for a battery.[0003]Recently, as a power source for a mobile terminal such as that of a notebook computer or a cellular phone or as a power source for a hybrid car or an electric car, a non-aqueous electrolyte battery with high voltage and high energy density, in particular a lithium ion secondary bat...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): H01M10/056H01M2/16H01M50/403H01M50/417H01M50/42H01M50/423H01M50/426H01M50/429H01M50/451H01M50/491
CPCH01M2/1686Y02E60/122H01M2/145H01M10/058Y02E60/12Y02E60/10H01M50/403Y02P70/50H01M50/429H01M50/417H01M50/451H01M50/491H01M50/423H01M50/426H01M50/42H01M10/0525H01M2300/0025H01M50/414H01M50/449H01M50/446H01M50/431H01M10/056
Inventor FUKUI, IKUOHAYAKAWA, KAZUHISATANIOKA, SOJIOHGATA, MASAHIROKAJITANI, MASAAKI
Owner MATSUGAKI CHEM IND