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Method for making automobile headlamp aspheric lens

A technology of aspheric lens and automobile headlights, which is applied in glass molding, glass pressing, glass reshaping, etc., can solve the problems of high cost, difficult processing, and large foreign exchange costs, and achieve high precision in size and surface shape , a wide range of applications and high production efficiency

Inactive Publication Date: 2007-11-14
SHANDONG KANGYOU GLASS MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the development of the national economy, the automobile industry has become a pillar industry of the country. The current rapid development of the automobile industry has put forward higher and higher requirements for automobile lighting. Automobile headlights are important components for safe driving of vehicles. Vehicles and road pedestrians provide lighting, so countries all over the world have strict requirements for automotive lighting. At present, manufacturers use traditional methods to produce aspheric lenses, mainly by grinding, which is time-consuming and laborious. It also pollutes the environment and is very difficult to process. , is only suitable for small batch production. Although there are aspheric lenses for automobile headlights produced by other methods in foreign countries, the process is complicated and the cost is high. The country needs to rely on imports, and it needs to spend a lot of foreign exchange every year.

Method used

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Examples

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Effect test

Embodiment 1

[0014] Example 1, a production method of an aspheric lens for automobile headlights, which is produced through heating, mold heating, molding, cooling, taking out, and annealing processes. The heating process is to put the optical glass at about 400°C-600°C Preheat in the electric furnace. When feeding materials, use reasonable force and gradually advance to avoid bursting of the glass material or adhesion of the glass material to the furnace. Then put the material in an electric furnace at 850°C-1100°C to bake the material, and place the glass in the high-temperature area of ​​the furnace (that is, the deep central area or rear area of ​​the furnace), so that the heat can be fully utilized and heated evenly, making the glass material Heating until fully softened can avoid bursting during molding; the heating of the mold is to heat the mold processed with special mold steel, and heat the mold to the required temperature in a short time. To get the temperature, the temperature ...

Embodiment 2

[0015] Example 2, a production method of an aspheric lens for an automobile headlight, which is produced through heating, mold heating, molding, cooling, taking out, and annealing processes. The heating process is to put the optical glass into an electric furnace at about 500°C When feeding the material, use reasonable force and gradually push it forward, so as not to cause the glass material to burst or the glass material to stick to the furnace, and then put the material in an electric furnace at 960°C to bake the material, and place the glass in the high temperature zone in the furnace, that is, the center of the depth of the furnace. The area or the rear area can make full use of the heat, and the heat can be evenly heated, so that the glass material can be heated to above 714 ° C to fully soften, which can avoid bursting during pressing; the heating of the mold is adopted for the mold processed with special mold steel. The fire heating method uses a short time to heat the ...

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Abstract

This invention discloses one automobile before lamp non-sphere lens process method, which is characterized by the following: the lens is processed through heating, mode heating, shaping, cooling, taking out and annealing. The invention uses fine pressure optical glass method to process the lens to solve the traditional problem of low lens accuracy.

Description

1. Technical field [0001] The invention belongs to the processing technology of precision optical components for automobiles, and in particular relates to a production method of aspherical lenses for automobile headlights. 2. Background technology [0002] With the development of the national economy, the automobile industry has become a pillar industry of the country. The current rapid development of the automobile industry has put forward higher and higher requirements for automobile lighting. Automobile headlights are important components for safe driving of vehicles. Vehicles and road pedestrians provide lighting, so countries all over the world have strict requirements for automotive lighting. At present, manufacturers use traditional methods to produce aspheric lenses, mainly by grinding, which is time-consuming and laborious. It also pollutes the environment and is very difficult to process. , is only suitable for small batch production. Although aspheric lenses for a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G02B13/18C03B5/235C03B11/00C03B23/03C03B35/00
Inventor 冯振宇
Owner SHANDONG KANGYOU GLASS MATERIAL CO LTD
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