Solid phase polycondensation of polyester with process gas cleaning
A technology of process gas and solid-state polycondensation, applied in gas treatment, chemical/physical/physicochemical stationary reactors, chemical instruments and methods, etc.
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Embodiment 1
[0121] The repelletized polyethylene terephthalate was supplied at an inlet temperature of 10 °C to the process according to Figure 1 consisting of equipment 1, 2, 3, 4, 5, 6, H, C1 and C2. The material passing capacity is 1 ton / hour. In crystallizer 1, the product was heated to 192°C, and the crystallinity increased by 35%. In Reactor 2, the intrinsic viscosity increased from 0.72 to 0.84. 9 t / h of nitrogen continuously heated to 202° C. was circulated in the circulation system of the crystallizer 1 . 0.6 t / h of purified nitrogen heated continuously to 50°C was supplied to reactor 2. Cooling takes place with 2.5 tons / hour of air. Nitrogen is purified by a 2-stage gas scrubber and adsorption dryer regenerated with heated process gas. 5 t / h or 1 t / h scrubbing liquid is circulated in the gas scrubber. Before crystallizer 1 , before reactor 2 and after reactor 2 each a gate (not shown) is used.
[0122] A total of 44 kWh of energy for the engine and 72 kWh for the heater ar...
Embodiment 2
[0125] In this example, the apparatus of Example 1 was extended to include a product delivery device between crystallizer 1 and reactor 2 . As a result, an additional 6 kWh is consumed for conveying energy and compensating heat losses through the conveying section, which corresponds to a total consumption of 122 kWh / ton.
Embodiment 3
[0127] In this example, the apparatus of Example 2 was operated in such a way as to heat the product in crystallizer 1 to 210° C., thereby increasing the intrinsic viscosity above 0.9. As a result, an additional 13 kWh is consumed for heating power, which corresponds to a total consumption of 135 kWh / ton.
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