Permanent hot-melt electret melt-blown filtering material preparing method

A technology of filter material and manufacturing method, which is applied in the manufacturing field of permanent hot-melt electret melt-blown filter material, and can solve the problems of affecting product efficiency, broken wire, static electricity instability, etc.

Inactive Publication Date: 2007-11-14
赵民忠
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The static electricity of No. 1 electret method is unstable, and the static electricity is prone to attenuation during use and transportation; due to the relatively large impact of the environment, the application field of this kind of electret product is subject to certain restrictions, such as the field with too much humidity: spray paint in industry , Pesticide spraying in agriculture; the No. 2 electret method is made by adding tourmaline masterbatch, although the particle size of this tourmaline can reach 0.5 microns, but because tourmaline is a solid material, after mixing with molten polypropylene It is easy to cause broken wires and form shot (crystal beads formed after broken wires, with pinholes around the large crystal beads) which will affect the efficiency of the final product. The filtration efficiency of products made by this electret method is difficult to exceed 99%.

Method used

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  • Permanent hot-melt electret melt-blown filtering material preparing method

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Embodiment 1: this technique comprises the steps:

[0015] (1) Mix PP melt-blown resin with a melt index of 1200-1800g / 10min with the color masterbatch and functional masterbatch through the corresponding metering device 1, and enter the screw extruder 2 after fully stirring and mixing, and heat at 275-280°C Finally, the melt is formed, and finally the melt is sent into the die head by the metering pump 4 through the pre-filter 3;

[0016] (2) The high-voltage electrostatic generator 10 applies two-pole ±10-30KV high-voltage electricity to the tip discharge device. Under the strong electric field, the air will be strongly ionized and excited locally. At this time, the speed of the hot-melt fiber is more than one kilometer The electret is completed through the discharge area, and the distance between the fiber and the tip discharge device during electret is 3-10CM.

[0017] (3) The fiber ejected from the die head 5 is flowed to 1500-3000M in a hot state 3 / H, the hot a...

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Abstract

The present invention relates to a method of producing a permanent hot-melting electret spurt filter material. The art project: Mix the high melt fat Isotactic polypropylene slice, the masterbatch and the function masterbatch, malt them in the screw extruder after mix them. Hot up and then feed into the die-head, the fiber that comes from the die-head get into the strong electric field. And keep in it until cool down. Meanwhile the hot air draws the fiber to become superfine fiber. And the superfine fiber is spurted onto the net curtain straightly after being cooled by the room temperature air which coming from the both side of the die head, and become the permanent hot-melting electret spurt filter material. The beneficial effect:: the filter efficiency of this material can reach 99.95%; and the capability target can not weaken because of the change of the environment. So it can be used in many fields, such as industry, agriculture, medical and so on.

Description

1. Technical field: [0001] The invention relates to a method for manufacturing an electret melt-blown filter material, in particular to a method for manufacturing a permanent hot-melt electret melt-blown filter material. 2. Background technology: [0002] Electret melt-blown filter material is one of the main materials in medical protection, especially during SARS and bird flu, this material has been widely promoted. Conventional electret melt-blown filter material processing methods include: 1. The formed melt-blown cloth passes through the discharge zone at a certain speed to complete the electret. 2. Add tourmaline particles to the isotactic polypropylene raw material with high melting index, and spin The wire completes the electret. The static electricity of No. 1 electret method is unstable, and the static electricity is prone to attenuation during use and transportation; due to the relatively large impact of the environment, the application field of this kind of elect...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01D1/00D01D5/08B01D39/04B29C59/10
Inventor 黄文胜彭文忠闫本营慕春霞王玉梅
Owner 赵民忠
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