Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Process technique for threshing and redrying tobacco

A technology for tobacco leaf processing, threshing and redrying, which is applied in the fields of tobacco, tobacco preparation, and application. It can solve the problems of fluctuation in process quality, no means of material flow control, and large sorting area, so as to ensure consistency and uniformity. performance, solve the problem of water loss, uniform and stable material flow

Inactive Publication Date: 2008-05-21
HONGTA TOBACCO GRP
View PDF0 Cites 47 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 2). If it is used for the processing of single grades combined into one grade of tobacco leaves, there will inevitably be uneven blending of tobacco leaves
[0006] 3). There is no relatively complete means of material flow control, resulting in large fluctuations in the quality of the processing process
[0007] 4). Sorting occupies a large area, and the turnover of tobacco trucks (boxes) is large. Sorting and tobacco leaf processing cannot realize assembly line operations
This threshing and redrying process has made some partial improvements compared with the previous threshing and redrying tobacco leaf processing mode. The most distinctive feature is the formula threshing mode. The original single-level threshing process is processed according to the formula composition module. This mode Compared with the traditional model, it has taken a big step forward in terms of advanced processing technology, but there are still the following problems: the formula feeding adopts a rough and general way of packaging, the degree of processing refinement is not enough, the setting of processing conditions is not reasonable, and it has not been fully considered. Individual differences in raw materials of different origins and grades of tobacco leaf cannot effectively bring into play the potential of the tobacco leaf itself; focus on the control of the physical quality of the product in the production process, but cannot effectively control the stability of the production process and the inherent quality of the product. The quality control ability of rebaking processing is not strong. The tobacco leaf raw materials produced by threshing and rebaking process are connected with the technology of cigarette products. For example, some rebaking processing modes are only suitable for the production of big brands, and are not suitable for the development or production of new products. The flexibility of products with different specifications under big brands is not strong, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Process technique for threshing and redrying tobacco
  • Process technique for threshing and redrying tobacco

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] The present invention will be further described by embodiment now.

[0022] 1. Basic data (taking 600,000 tons / year, or 30,000 tons / year as an example)

[0023] (1) Production shifts: leaf selection room and material preparation process, two shifts per day, 12 hours; leaf threshing and re-roasting production line, three shifts per day, 21 hours.

[0024] (2) Effective operating rate of leaf threshing and redrying production line: 0.75;

[0025] (3) Production scale: 600,000 tons / year (30,000t / y);

[0026] (4) Process production capacity:

[0027] a. Leaf selection and material preparation process: 24000kg / h

[0028] b. Threshing and redrying production line: 12000kg / h

[0029] Second, the characteristics of the process

[0030] According to the characteristics of tobacco leaf quality, tobacco leaf thickness, tobacco leaf length, tobacco leaf toughness, etc., combined with the requirements of cigarette factories for the use of leaf quality, the tobacco leaves are pr...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a processing technology of defoliating and redrying tobacco leaves. The pretreatment stage adopts a method that evenly distributing, merging and threshing according to the same type, grade and quality in a certain ratio and a mode of grouping process. A few electronic scales are added in the pretreatment stage, and the mode of assembly line work in section is adopted; the continuous production mode has the steps of laying, separating, parting and dividing and precise distribution; a humidifying and moisture-preserving device is added in the pretreatment stage; parting and dividing technique is adopted; premix counters of tobacco which are top to top are added; and grouping process is adopted; the invention has the advantages of 1. having flexible processing method, being convenient for application and being capable of quick joint with cigarette brand production technology; 2. realizing a mode of merging and defoliating electronic scale and precise distribution technology; 3. realizing the continuous production mode of laying, separating, parting and dividing and precise distribution; 4. effectively solving the problems of water-dissipation and environment dust suppression of initial flue-cured tobacco; 5. ensuring the uniformity of internal quality of the same batch of tobacco; 6. enhancing the use value of tobacco material; 7. increasing the quality in control precision and level of tobacco products.

Description

Technical field: [0001] The invention belongs to the processing technology of characteristic tobacco leaves of Chinese-style cigarettes, in particular to a processing technology of threshing and redrying tobacco leaves. Background technique: [0002] The characteristic process technology of Chinese-style cigarettes aims to highlight the aroma, style and taste characteristics of Chinese-style cigarettes, enhance the use value of tobacco leaf raw materials, and realize product "individualization" and "differentiation". methods and other actual conditions, research and determine the most suitable product process route and process flow of the enterprise itself, realize systematization of product design, refinement of processing, intelligent control, and intensive production, improve product sensory quality and stability, and highlight product personalization and differentiation, give full play to the potential and use value of cigarette raw materials, broaden the scope of use of...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): A24B3/00A24B3/04A24B3/08A24B3/16A24B3/18
Inventor 王洪云杨学良简辉杨洪苏国寿梁新圈李根宝杨胜元
Owner HONGTA TOBACCO GRP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products