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Production method of automobile skylight sun-shield

A production method and technology of automotive sunroofs, which are applied in the field of automotive interior parts, can solve the problems of sound absorption indicators not meeting the requirements, unfavorable vehicle lightweight, and heavy product weight, so as to improve operating efficiency, reduce weight, and have high rigidity Effect

Active Publication Date: 2010-08-11
WUXI GISSING AUTO PARTS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing sunroof sunshade mainly has the following problems: 1. The sound absorption index cannot meet the requirements; 2. The rigidity of the product is poor; 3. The product is heavy, which is not conducive to the lightweight of the whole vehicle and energy saving

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Produce Guangzhou Webasto R54 sunroof sunshade, its specification is: L769×W535mm.

[0020] The production process steps of the skylight sunshade are as follows:

[0021] The base material is made of low-density PU foam molding material.

[0022] (1) Pretreatment of PU material for sunroof sun visor substrate:

[0023] (a) Rolling glue: The glue rolling machine rolls glue on the front and back of the base PU foam molding material. The glue rolling machine has the function of gluing on both sides. The heating temperature is controlled at 40°C, and the amount of glue applied can be precisely controlled. The frequency of the motor is controlled at 20Hz, the distance between the upper and lower rollers of the rubber rolling machine is controlled at 7.0mm; the amount of glue on each side is controlled at 90g / m 2 ;

[0024] (b) Spray demineralized water: Spray demineralized water on the PU foam molding material with glue rolled above, and use special demineralized water sp...

Embodiment 2

[0032] Produce Changchun Webasto J61 sunroof sunshade, its specification is: L774×W471mm.

[0033] The production process steps of the skylight sunshade are as follows:

[0034] The base material is made of low-density PU foam molding material.

[0035] (1) Pretreatment of the PU material of the sunroof sunshade substrate:

[0036] (a) Rolling glue: The glue rolling machine rolls glue on the front and back sides of the base PU foam molding material. The glue rolling machine has the function of gluing on both sides. The heating temperature is controlled at 45°C, and the amount of glue applied can be precisely controlled. The frequency of the motor is controlled at 30Hz, the distance between the upper and lower rollers of the rubber rolling machine is controlled at 7.0mm; the amount of glue on each side is controlled at 100g / m 2 ;

[0037] (b) Spray demineralized water: Spray demineralized water on the PU foam molding material with glue rolled above, and use special demineral...

Embodiment 3

[0045] Produce Shanghai Webasto 308 sunroof sunshade, its specification is: L756×W512mm.

[0046] The production process steps of the skylight sunshade are as follows:

[0047] The base material is made of low-density PU foam molding material.

[0048] (1) Pretreatment of the PU material of the sunroof sunshade substrate:

[0049] (a) Rolling glue: The glue rolling machine rolls glue on the front and back of the base PU foam molding material. The glue rolling machine has the function of gluing on both sides. The heating temperature is controlled at 50°C, and the amount of glue applied can be precisely controlled. The frequency of the motor is controlled at 40Hz, the distance between the upper and lower rollers of the rubber rolling machine is controlled at 7.5mm; the amount of glue on each side is controlled at 110g / m 2 ;

[0050](b) Spray demineralized water: Spray demineralized water on the PU foam molding material with glue rolled above, and use special demineralized wat...

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Abstract

The invention relates to a method for producing a sunroof window visor for an automobile. The method comprises the following steps: substrate PU material pretreatment, sunroof window visor material combination and laying, pressure molding, cooling shaping and waterjet cutting, and the step of substrate PU material pretreatment comprises a substep of rubber rolling and a substep of softened water spray. The method solves the problems of performance indices of sound absorption, heat resistance, light weight and high strength of a sunroof window visor assembly; the weight of the sunroof window visor is greatly reduced, and the requirement on lightweight design of a complete automobile is met; during the PU material pretreatment process, the flow operations of heating of the double-sided PU rolled rubber and softened water treatment are adopted, the technology is stable, the operation security and accuracy are guaranteed, and simultaneously, the operation efficiency is improved; the rigidity of the product is high, without break and sagging; the stack of half-finished products can not happen during the process, and thus the production cost is saved; no harmful substance is generated during the entire production process.

Description

technical field [0001] The invention relates to a production method of an automobile sunroof sunshade, in particular to a sunroof mechanism installed on the top of a sunroof type automobile, which plays the role of heat insulation, sound insulation and beautification, and belongs to the technical field of automobile interior parts. Background technique [0002] The car sunroof sunshade is installed on the sunroof mechanism on the top of the sunroof car, which plays the role of heat insulation, sound insulation and beautification. In the era of more and more pursuit of high performance, environmental protection, energy saving, lightweight, and individualization, the interior of a car, like the shape of a car, has become an important factor for people to choose a car. Therefore, the requirements for automotive interior parts are getting higher and higher. In the prior art, performance indicators such as high sound absorption, low weight, and high strength of sunroof sunshades...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C70/40B29K309/08B29K75/00B29C73/00B29L9/00
Inventor 刘明春
Owner WUXI GISSING AUTO PARTS CO LTD
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