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Method for producing wheel arc shield for automobile

A production method and technology of automobile wheels, which are applied in the field of automobile interior parts, can solve the problems of unsatisfactory sound absorption indicators, unfavorable weight reduction of the whole vehicle, heavy product weight, etc. Effect

Inactive Publication Date: 2012-08-22
WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing wheel arc covers mainly have the following problems: 1. The sound absorption index cannot meet the requirements; 2. The rigidity of the product is poor; 3. The product is heavy, which is not conducive to the lightweight of the whole vehicle and energy saving

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Produce Zhengzhou Nissan C16A left and right wheel arc covers, the specification is: L1200×W1100mm.

[0015] The production process steps of the wheel arc cover are as follows:

[0016] The base material is made of PET composite material (pure color PET content: 15%, variegated PET content: 85%);

[0017] (1) Raw material laying: place the raw material pure color PET face up on the laying table

[0018] (2) Material drying temperature: The raw material is sent into a single oven by the acupuncture transmission mechanism for drying in the air. The temperature of the upper heating zone of the oven: 270±10°C, the temperature of the lower heating zone: 425±10°C, and the drying time is 45±5S;

[0019] (3) Compression molding: Using a 300-ton hydraulic molding machine, the above-mentioned baked materials are compressed and cooled in the mold; during compression and cooling, the molding pressure is controlled at 8mpa, and the molding time is controlled at 32sec; cooling temp...

Embodiment 2

[0025] Produce Dongfeng Nissan L11K left and right wheel arc cover, its specification is: L1500×W1450mm.

[0026] The production process steps of the wheel arc cover are as follows:

[0027] The base material is made of PET composite material (pure color PET content: 15%, variegated PET content: 85%);

[0028] (1) Raw material laying: place the raw material pure color PET face up on the laying table

[0029] (2) Material drying temperature: The raw material is sent into a single oven by the acupuncture transmission mechanism for drying in the air. The temperature of the upper heating zone of the oven: 300±10°C, the temperature of the lower heating zone: 380±10°C, and the drying time is 48±5S;

[0030] (3) Compression molding: Using a 300-ton hydraulic molding machine, the above-mentioned baked materials are compressed and cooled in the mold; the molding pressure is controlled at 8mpa during the compression and cooling molding, and the molding time is controlled at 33sec; coo...

Embodiment 3

[0036] Produce Wuhan Shenlong X7 left and right wheel arc cover, its specification is: L1450×W1450mm.

[0037] The production process steps of the wheel arc cover are as follows:

[0038] The base material is made of PET composite material (pure color PET content: 15%, variegated PET content: 85%);

[0039] (1) Raw material laying: place the raw material pure color PET face up on the laying table

[0040] (2) Material drying temperature: The raw material is sent into a single oven by the acupuncture transmission mechanism for drying in the air. The temperature of the upper heating zone of the oven: 240±10°C, the temperature of the lower heating zone: 320±10°C, and the drying time is 48±5S;

[0041] (3) Compression molding: Using a 300-ton hydraulic molding machine, the above-mentioned baked materials are compressed and cooled in the mold; the molding pressure is controlled at 8mpa during compression and cooling molding, and the molding time is controlled at 33sec; cooling te...

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PUM

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Abstract

The invention relates to a method for producing a wheel arc shield for an automobile. The method is characterized by comprising the steps of spreading a material for the wheel arc shield, drying the material, press forming, cutting a semi-finished product and cutting the semi-finished product into a finished product by a water jet. The method solves the problems of sound absorption, heat resistance, weight lightness, high strength and other performance indexes of a wheel arc shield assembly, greatly reduces the weight of the wheel arc shield, meets the requirement of a light weight design forthe whole automobile, adopts single oven suspension drying in a process of drying the material, has stable process to ensure safety and accuracy of operation, and improves the operation efficiency atthe same time; the product has high rigidity, and cannot be broken or droop; no semi-finished product is accumulated in the process so as to save manufacture cost; and the product does not generate harmful substances in the whole production process.

Description

technical field [0001] The invention relates to a production method of an automobile wheel arc cover, in particular, it is used for being installed on the wheel arc of the automobile to play the functions of heat insulation, sound insulation and beautification, and belongs to the technical field of automobile interior decoration parts. Background technique [0002] The automobile wheel arch cover is installed on the wheel arc of the automobile, which plays the role of heat insulation, sound insulation and beautification. In the era of more and more pursuit of high performance, environmental protection, energy saving, lightweight, and individualization, the interior of a car, like the shape of a car, has become an important factor for people to choose a car. Therefore, the requirements for automotive interior parts are getting higher and higher. In the prior art, performance indicators such as high sound absorption, low grammage, and high strength of the wheel arch cover hav...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29D31/00B29C43/58B29B13/06B26F3/00B29D99/00
Inventor 叶佳乐
Owner WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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