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Processing method of impact block

A processing method and impact block technology, applied in the direction of engine components, mechanical equipment, etc., can solve the problems of surface quality, poor strength of parts, low production efficiency, long production cycle, etc., to improve the strength and toughness of parts, reduce manufacturing costs, The effect of shortening the manufacturing cycle

Inactive Publication Date: 2009-02-11
YANGZHOU HENGXING PRECISION MACHINERY
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  • Summary
  • Abstract
  • Description
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AI Technical Summary

Problems solved by technology

[0003] The traditional manufacturing process of traditional impact blocks is to superimpose round materials, and cut out the shape and inner cavity by wire cutting. This process has great disadvantages: 1. Low material utilization rate; 2. Low production efficiency and long production cycle; 3. A lot of equipment is required (to ensure timely delivery, multiple wire cutting machine tools must be used for simultaneous processing); 4. The surface quality and parts strength are poor; 5. The manufacturing cost is high

Method used

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Examples

Experimental program
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Effect test

Embodiment Construction

[0022] 1) Cut the material.

[0023] 2) Infrared induction, intermediate frequency furnace heating to 1050 ℃ ~ 1150 ℃.

[0024] The specific method is: align the infrared thermometer with the outlet of the intermediate frequency heating furnace, measure the temperature of the discharged material, and transmit the detected signal to the sorting device to sort out the blanks that are not in the temperature range of the furnace, and the temperature is 1050 ℃ ~ 1150 The blank at ℃ is transferred to the next process.

[0025] 3) Infrared induction sorting is adopted, and the billet whose temperature is below 850°C does not undergo final forging.

[0026] 4) Cut off the side material.

[0027] 5) Annealing, the hardness after annealing is less than 130HB.

[0028] The specific method is: use a box-type furnace, heat to 740-760°C, and keep it warm for 6 hours; cool it to 710°C with the furnace, keep it warm for 6 hours, take it out of the oven with the furnace below 450°C, and the...

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PUM

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Abstract

The invention discloses a processing method of impact blocks and relates to a processing technology of a mechanical product, in particular to the technical field of the processing technology of impact blocks of wind guns or stirring mills in rotary impact machinery. The invention is manufactured by adopting a method of manufacturing blanks by hot forging and forming by cold forging. As both the shape and the intra-cavity of the impact block are in special types and by calculating the deformation degree of cold and hot forging, hot forging is used in the shape blank forming; the intra-cavity is shaped and the shape thereof is finished by the cold forging. The material of the product is high strength alloy steel 20CrMo with high strength and worse plasticity, and the phenomenon of processing hardening exists, therefore, the blank needs to be fully annealed and softened after the hot forging so as to reduce the deformation resistance and improve the plasticity, which is in favor of forming by the cold forging and improving the service life of dies. The formed product is characterized by short production cycle, material saving, less equipment, good surface quality and high intensity.

Description

technical field [0001] The invention relates to a processing technology of mechanical products, in particular to the technical field of processing technology of impact blocks of wind guns or mixers in rotary impact machines. Background technique [0002] The impact block is a mechanism that realizes rotary impact. The rotary impact mechanism is used for machinery that needs to achieve rotary impact, such as wind triggers. Its main working principle is to put the impact block into the frame, and when the frame rotates, it impacts the main shaft once per revolution, so that the main shaft can obtain impact energy. Therefore, it is a particularly important part in this mechanism, and the strength requirement of this part is also particularly high. [0003] The traditional manufacturing process of traditional impact blocks is to superimpose round materials, and cut out the shape and inner cavity by wire cutting. This process has great disadvantages: 1. Low material utilization ...

Claims

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Application Information

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IPC IPC(8): B21K1/76C21D1/26
Inventor 万恒龙黎成玉杨卫星欧亚明李斌宋晓芹
Owner YANGZHOU HENGXING PRECISION MACHINERY
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