Fire-retardant polyethylene cable material with mould-proof function and preparation method thereof

A flame-retardant polyethylene and cable material technology, which is applied in the direction of insulating cables, cables, circuits, etc., can solve the problems of antibacterial cable material performance decline, lower cable material utilization value, and short antibacterial validity period, so as to prolong service life and improve utilization Good value, good performance

Inactive Publication Date: 2009-11-04
SHANGHAI KAIBO SPECIAL CABLE FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This new type of plastic cable material made up of special chemical compounds called PE (poly ethylenegly) makes sure they don't be harmful for humans or animals when used on electricity lines. It prevents boring holes through pipes caused by fungi growing around them while still providing effective resistance against fading. Additionally, this material does not interfer with existing electrical equipment like switchgear cabinets because its properties are maintained even after long periods of usage without replacing any parts. Overall, these technical improvements make better quality control during manufacture more efficient and cost-effective than previous methods.

Problems solved by technology

The technical problem addressed by this patented technology relates to improving the durability and effectiveness of flammable polymer compositions that resist growth of harmful microorganisms like germs and mould during their production process. This helps prevent damage caused by these organism while maintaining good electrical conductivity and insulation quality over time.

Method used

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  • Fire-retardant polyethylene cable material with mould-proof function and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] According to the names of the components and the weight of the components as follows:

[0028] High-density polyethylene resin (melt index is 0.25g / 10min, produced by Sinopec) 70Kg

[0029] Linear low-density polyethylene resin (melt index is 2.5g / 10min, produced by Sinopec) 30Kg

[0030] Carbon black (produced by Degussa, the brand is 900L) 2.85Kg

[0031] Flame retardant (No. 8010 flame retardant, produced by Yabao Company) 65Kg

[0032] Lubricant (PE wax, produced in Pudong Fufa) 6Kg

[0033] Antioxidant (Irganox 1010 type antioxidant, produced by Swiss Ciba Company) 2Kg

[0034] Antibacterial agent (IRGAGUARD B 5000 antibacterial agent, produced by Ciba, Switzerland) 2Kg

[0035] The flow chart of the preparation method is as figure 1 Shown: First mix the resin granules in the anti-mold and flame-retardant polyethylene cable material formula evenly, then pour the powder, and disperse evenly with the granules, then add oil, so that the oil is evenly distributed ...

Embodiment 2

[0040] Each component name and each component parts by weight ratio are:

[0041] HDPE resin 65Kg

[0042] Linear Low Density Polyethylene Resin 35Kg

[0043] Carbon black 2.75Kg

[0044] Flame retardant 59Kg

[0045] Hole slip agent 5.4Kg

[0046] Antioxidant 1.7Kg

[0047] Antibacterial agent 1.8Kg

[0048] The preparation method is as follows: first mix the resin pellets in the anti-mildew and flame-retardant polyethylene cable material formula evenly, then pour the powder, disperse evenly with the pellets, and then add oil, so that the oil is evenly distributed on the surface of the pellets, and mixed with the powder Coat the pellets evenly with the materials, mix in the kneading pot for 5 minutes; then extrude and granulate in the temperature range of 100-140°C; finally, dry with hot air at 85°C for 3 hours, pack them in bags in time, and fully vacuumize Package.

Embodiment 3

[0050] Each component name and each component parts by weight ratio are:

[0051] HDPE resin 60Kg

[0052] Linear Low Density Polyethylene Resin 40Kg

[0053] Carbon black 2.65Kg

[0054] Flame retardant 53Kg

[0055] Lubricant 4.8Kg

[0056] Antioxidant 1.4Kg

[0057] Antibacterial agent 1.6Kg

[0058] The preparation method is the same as in Example 1.

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Abstract

The invention relates to a fire-retardant polyethylene cable material with mould-proof function, which is characterized by comprising the following components by weight portion: 45 to 70 portions of high density polyethylene resin, 30 to 55 portions of linear low density polyethylene resin, 2.35 to 2.85 portions of carbon black, 35 to 65 portions of fire retardant, 3 to 6 portions of lubricant, 0.5 to 2 portions of antioxidant, and 1 to 2 portions of antibacterial agent. The method for preparing the fire-retardant polyethylene cable material with the mould-proof function comprises the following steps: weighing raw materials according to a formulation, mixing the materials, and performing the processes of extruding, granulating and drying the materials to prepare the mould-proof fire-retardant polyethylene cable material. The mould-proof fire-retardant polyethylene cable material can effectively inhibit the growth, the forming and the reproduction of eight types of mould fungi including aspergillus niger, aspergillus terreus, aureobasidium pullulans which can easily grow on a cable under the condition that the original performances and the cabling process of the fire-retardant polyethylene cable material are not influenced, thus the cable is prevented from being infringed by the mould fungi, and a number of unnecessary loss and hidden hazards to the society are avoided.

Description

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Claims

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Application Information

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Owner SHANGHAI KAIBO SPECIAL CABLE FACTORY
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