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Method for extracting feature information of weak faults of low-speed heavy-duty equipment

A fault feature, low-speed and heavy-load technology, applied to measuring devices, instruments, and measuring ultrasonic/sonic/infrasonic waves, etc., can solve problems such as low impact response frequency, failure to diagnose faults, submersion, etc., and achieve the effect of ensuring normal operation

Inactive Publication Date: 2010-03-10
BEIJING UNIV OF TECH
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Problems solved by technology

[0003] The speed of low-speed heavy-duty equipment is below 300 revolutions per minute. When the equipment fails, the impact response frequency of the failure is low, and the frequency range is between a few tenths of hertz to five hertz. These low-frequency weak characteristic signals are easily detected by the strong environment. Submerged by noise, it is difficult to effectively extract these fault feature information through existing signal processing methods, so that fault diagnosis cannot be performed

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  • Method for extracting feature information of weak faults of low-speed heavy-duty equipment
  • Method for extracting feature information of weak faults of low-speed heavy-duty equipment

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Embodiment Construction

[0034] The embodiment of the method of the present invention takes the common bar roughing mill reduction box in iron and steel production enterprises as an example, and the present invention will be further described below in conjunction with the accompanying drawings:

[0035] 1) Install the vibration acceleration sensor on the bearing seat of the reduction box of the rolling mill, and collect the vibration signal of the rolling mill in the working state through the vibration data acquisition instrument connected with the vibration acceleration sensor. The transmission diagram of the reduction box of the rolling mill is as follows figure 2 as shown, figure 2 The number 1 in the figure indicates the installation position of the vibration acceleration sensor; image 3 (a), image 3 (b) shows the waveform diagram and spectrum diagram of the original vibration signal collected from the reduction box of the rolling mill respectively.

[0036] 2) Carry out wavelet decompositio...

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Abstract

The invention discloses a method for extracting feature information of weak faults of low-speed heavy-duty equipment, which can be used for extracting signals of the weak faults of the equipment. Themethod comprises the following steps: acquiring vibration signals under the working state of the equipment through an acceleration sensor arranged on a bearing seat of the equipment; carrying out wavelet decomposition on the acquired vibration signals; performing stochastic resonance processing and mutual correlation processing for low-frequency signals obtained by the decomposition; and carryingout Fourier transform on the mutual correlation result to extract the feature of the weak faults of the equipment. The method can effectively extract the feature information of the weak faults of thelow-speed heavy-duty equipment, and provides effective basis for the fault diagnosis of the equipment.

Description

technical field [0001] The invention relates to a method for extracting equipment fault feature information, in particular to a method for extracting weak fault feature information of low-speed heavy-load equipment. Background technique [0002] Low-speed and heavy-duty large-scale equipment is the lifeblood of modern steel production enterprises. If an unexpected accident occurs, it may cause production paralysis, cause the enterprise to suffer huge economic losses, and even cause casualties. In order to discover the hidden troubles of equipment in time to ensure the smooth progress of production, the research work on the feature extraction of weak faults of low-speed and heavy-duty equipment is particularly urgent. [0003] The speed of low-speed heavy-duty equipment is below 300 revolutions per minute. When the equipment fails, the impact response frequency of the failure is low, and the frequency range is between a few tenths of hertz to five hertz. These low-frequency w...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01H17/00
Inventor 胥永刚赵元喜高立新张建宇崔玲丽张玉奎马海龙陈建华肖永刚罗辉
Owner BEIJING UNIV OF TECH
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