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Metal plate defect online detection method and device

A detection method and metal plate technology, applied in the direction of measuring devices, material analysis through optical means, instruments, etc., can solve problems such as interference, failure to display images, and inability to detect unpenetrated holes in the steel plate to achieve anti-interference Strong, accurate detection data effect

Active Publication Date: 2010-07-28
GUANGZHOU KEII ELECTRO OPTICS TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The invention can be used to inspect the holes on the steel plate that advances continuously at high speed, and uses the point-to-point method of the light emitting subassembly and the light receiving subassembly to detect the holes on the steel plate. through-holes, but cannot detect non-penetrated holes, and cannot detect defects such as air bubbles and impurities contained in the steel plate, cannot accurately display the position of the defect, and cannot display the detected image
The device can directly display the specific location of the hole. However, since it uses ultraviolet light to detect the hole in the steel plate, it is not only inconvenient to detect, but it still cannot detect the unpenetrated hole on the steel plate, nor can it detect the air bubbles contained in the steel plate. And impurities and other defects, but also susceptible to interference from other light sources

Method used

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  • Metal plate defect online detection method and device
  • Metal plate defect online detection method and device
  • Metal plate defect online detection method and device

Examples

Experimental program
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Effect test

Embodiment 1

[0052] On-line detection method for metal plate defects, according to Figure 4 Process arrangement shown. The metal plate 1 to be detected is a hot steel plate at a high temperature of 190-250° C. which is being horizontally sent out on the conveying line during the hot rolling process.

[0053] The selected metal plate online detection device includes: a device 3 for spraying or blowing refrigerant on the top surface of the detected metal plate 1 (specifically, it can be a cold water, cold air nozzle or refrigerant nozzle with a control valve), According to the forward direction A of the metal plate, the thermal imager 4 and the thermal imager 6 (both select the infrared thermal imager manufactured by Keyi Company or Rhine Technology Co., Ltd.) before and after the nozzle or set up, and a timer control function Digital program control device 5 (specifically, it can be realized by computer). The three are connected, and according to the traveling speed of the metal plate, t...

Embodiment 2

[0055] On-line detection method for metal plate defects, according to Figure 5 Process arrangement shown. The metal plate 1 to be tested is a hot steel plate at a high temperature of 200-210°C that is being horizontally sent out on the conveyor line during the hot rolling process. The device 3 suddenly sprays cold water on the metal plate to cool down to 185°C; c, pre-installs an infrared thermal imager 4 above the metal plate to be tested, and sprays the cold water on the metal plate to cool down in a short period of time after the instantaneous cooling. After a period of time, the real-time infrared thermal image is taken; d, when the temperature of the metal plate returns to about 200°C, use another infrared thermal imager 6 to take another picture of the part of the metal plate that has been sprayed with cold water to cool down; e, compare the two before and after The thermal images taken by two infrared thermal imaging cameras on the same area of ​​the metal plate, the ...

Embodiment 3

[0058] On-line detection methods for metal plate defects, such as Figure 6 As shown, the following steps are included: a. Make the metal plate to be tested at a high temperature (1000° C.) and stagnate or move slowly (relative to the infrared thermal imager of high-speed camera, which is almost stationary); b. Using the metal plate to be tested An infrared thermal imager installed above takes pictures of the metal plate in real time; c. Use a spraying device to suddenly spray cold water on the metal plate to cool down to about 900°C in the area corresponding to the photographed metal plate; d . Use the same infrared thermal imager to quickly take infrared thermal images of the cooling area of ​​the metal plate when the water vapor is gone; e. Compare the two infrared thermal images before and after the same infrared thermal imager. If there is an abnormal defect image, it indicates that there are defects including through holes at this position; if there is no abnormal defect...

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Abstract

The invention discloses a metal plate defect online detection method and metal plate defect online detection device. Based on the fact that the heat conductivity of a homogeneous metal plate and the heat conductivity of internal holes, air bubbles or other impurities are different and the fact that the metal plate has a higher heat conductivity and higher heat conducting speed, when the metal plate is instantly sprayed with a cooling or heating medium at a certain temperature, the part, without defects, of the metal plate can restore the temperature quickly and has a uniform infrared image and no abnormal spots, while the part with defects of internal holes, air bubbles or impurities have abnormal spots due to the deference between the heat conductivity of the holes, air bubbles or impurities and the heat conductivity of the metal plate. The metal plate defect online detection device consisting of thermal infrared imagers, a cooling or heating medium spraying or blowing device and a digital program control device synchronously performs control, captures an infrared image and compares and analyzes the obtained infrared image at a fixed time according to preset process steps and canaccurately and conveniently detect the defects including through holes in the metal plate on line.

Description

technical field [0001] The invention relates to the technical field of metal plate quality detection, in particular to an infrared thermal imaging detection technology for detecting impurities such as holes or air bubbles in the metal plate. Background technique [0002] Metal sheets, especially thin sheets, such as steel sheets, aluminum sheets, and copper sheets, often have holes or impurities mixed in during the rolling process due to various reasons during the production process. Such products are unqualified products. In order to solve the problem of detecting holes, It is understood that Thermo Fisher Scientific Corporation of the United States produces a hole tester, but it can only detect through holes but not blind holes, let alone determine the position and size of holes. [0003] Chinese Patent CN1758967A (International Application No. PCT / FR2004 / 000679) discloses a component for detecting holes in a continuously advancing material web. The inventive part is of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/892
Inventor 吴晓松周向前吕永新袁杰吴奇文
Owner GUANGZHOU KEII ELECTRO OPTICS TECH
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