Fault diagnosis method of compressor shafting based on three-dimensional space axle center orbit

A shaft trajectory and fault diagnosis technology, applied in mechanical equipment, machines/engines, liquid variable capacity machinery, etc., can solve problems such as equipment accidents and affect the smooth operation of the rotor, and achieve the effect of improving accuracy and efficiency

Inactive Publication Date: 2010-12-08
XI AN JIAOTONG UNIV
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Problems solved by technology

In the process of vortex, due to the excitation of periodic centrifugal force, the rotor will produce lateral f

Method used

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  • Fault diagnosis method of compressor shafting based on three-dimensional space axle center orbit
  • Fault diagnosis method of compressor shafting based on three-dimensional space axle center orbit
  • Fault diagnosis method of compressor shafting based on three-dimensional space axle center orbit

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Embodiment Construction

[0058] Below in conjunction with accompanying drawing, content of the present invention is described in further detail

[0059] see figure 1 As shown in the figure, after measuring the journal vibration by using two eddy current sensors (X direction and Y direction) installed in the same section perpendicular to each other and an eddy current sensor installed in the axial direction (Z direction), the compressor shaft A group of vibration signals x(t), y(t), z(t) of a group of vibration signals, imitating the composition method of the axis trajectory, combining three sensor signals (X direction, Y direction and Z direction) to obtain a three-dimensional space axis track.

[0060] see figure 2 Shown, the installation method of the sensor when measuring the axial vibration signal. In actual compressor condition monitoring and fault diagnosis, not only the radial vibration displacement of the compressor shaft must be measured, but also its axial displacement is one of the very...

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Abstract

The invention discloses a fault diagnosis method of a compressor shafting based on a three-dimensional space axle center orbit, comprising the following steps: (1) detecting radial vibration signals x(t) and y(t) of a compressor rotor; (2) detecting an axial vibration signal z(t) of the compressor rotor; (3) carrying out low-pass filtering on the vibration signals to eliminate a high-frequency interference signal; (4) acquiring the three-dimensional axle center orbit w(t); (5) forming the three-dimensional axle center orbit; (6) respectively filtering the vibration signals x(t), y(t) and z(t) in three directions and then reconfiguring the vibration signals in a time domain to obtain the three-dimensional filter axle center orbit; and (7) synthesizing the vibration signals using a spectrum analysis principle to obtain the synthesized axle center orbit. The invention provides a three-dimensional vibration analysis method on the basis of a holo-spectrum technology, and the method comprises synthesized three-dimensional vibration analysis and filter three-dimensional vibration analysis, which can more clearly and vividly reflect running status and fault characteristics of equipment. Rotor vibration comprises horizontal, vertical and axial vibration, and the vibration signals in the three directions are synthesized to form the three-dimensional axle center orbit which comprises the three-dimensional filter axle center orbit and the three-dimensional synthesized axle center orbit. The method can really reflect motion situation of the axle center of the rotor and provide more complete information for the fault diagnosis.

Description

technical field [0001] The invention belongs to the field of fault diagnosis of mechanical equipment and the like, and relates to the analysis and processing of mechanical vibration signals, in particular to a method for diagnosing faults of a compressor shaft system based on a three-dimensional space axis track. Background technique [0002] The rotor is the main part of the compressor, and its high operating speed and serious failure damage have always been the key object of compressor monitoring and diagnosis technology research. When the rotor rotates at high speed in the bearing, it not only rotates around its own center, but also whirls around a certain center. In the process of whirl, due to the periodic centrifugal force excitation, the rotor will produce lateral forced vibration, which will affect the smooth operation of the rotor and even cause serious equipment accidents. The trajectory of the vortex movement of the rotor's center of rotation is called the axis t...

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Application Information

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IPC IPC(8): F04B51/00
Inventor 温广瑞臧廷朋张西宁田利凯吴婷婷
Owner XI AN JIAOTONG UNIV
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