Production process of wedge-shaped cushion block of oil immersed power transformer

A power transformer and production process technology, applied in the direction of transformer/inductor coil/winding/connection, coil manufacturing, etc., can solve the problems of unable to wind the wire, the winding transposition transition is not smooth, the filler structure is loose, etc., to achieve insulation performance And mechanical strength is good, the mass production of machine tools is improved, and the outer surface is smooth and flat

Inactive Publication Date: 2012-07-18
SHANDONG TAIKAI TRANSFORMER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] 1. The size of the handmade filler is not easy to control, resulting in the inability to guarantee the filling effect
[0004] 2. The winding transposition transition using this structure is not smooth, and the transposition quality of the winding wire cannot be guaranteed
[0005] 3. There are a lot of sharp corners in the handmade filling, which is easy to cut the winding wire insulation
[0006] 4. The handmade filler has a loose structure and cannot provide skeleton support for the winding wires
[0007] Due to the existence of the above shortcomings, it not only reduces the structural performance of the transformer winding and body insulation, but also reduces the electrical performance such as the short-circuit resistance of the transformer.

Method used

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  • Production process of wedge-shaped cushion block of oil immersed power transformer
  • Production process of wedge-shaped cushion block of oil immersed power transformer
  • Production process of wedge-shaped cushion block of oil immersed power transformer

Examples

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Embodiment Construction

[0043] The invention is further described below in conjunction with the drawings and embodiments:

[0044] With continuous winding (such as figure 1 Shown) and the outer wedge-shaped spacer used in the open position of the winding coil (such as figure 2 with image 3 Shown) as an example, the specific process steps are as follows:

[0045] (1) Determine the relevant size of the wedge block according to the transformer winding:

[0046] figure 1 One place is external transposition, two places are internal transposition. The horizontal line represents the brace, and the vertical line represents the transposition wire of the wire winding. The outer diameter of the continuous winding is 1827mm, and the adjacent open position transposition The number of gears between the center and the bottom transposition center is 2.5, the total number of gears is 32, the ratio of the winding circumference to the total number of gears is 179mm, the width of the dovetail pad is 50mm, and the winding wi...

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Abstract

The invention discloses a production process of a wedge-shaped cushion block of an oil immersed power transformer. The production process comprises the process steps of calculating associated sizes of the cushion block, selecting a laminated paper board material, processing a bevelling groove, machining with a numerical control machine, polishing an edge angle and the like. In the production process, theoretical calculation and numerical control machine machining are combined; the process route is reasonable; the automation degree is high; and the production efficiency is further improved. The wedge-shaped cushion block produced by the production process is used for filling a transposition air gap, so that insulating structural performance of a transformer winding and a transformer are effectively improved, the electric appliance performance, such as short-circuit resistance and the like, of the winding are guaranteed, and the running of the transformer is safer and more reliable.

Description

Technical field [0001] The invention relates to a production process of a wedge pad for transposition of winding wires of an oil-immersed power transformer. Background technique [0002] For the large gaps similar to the “scissors” openings generated when the transformer winding wires are transposed, the current transformer manufacturers use multilayer paper pads (the thickness of single-layer paper pads is generally 1.0mm) to fill, that is, according to the winding winding During the manufacturing process, the actual shape of the gap created by the transposition of the wire is filled by the operator with a paper pad. Since the whole process of this structure is manual operation, it has the following disadvantages: [0003] 1. The size of hand-made fillings is not easy to control, so the filling effect cannot be guaranteed. [0004] 2. The winding transposition transition of this structure is not smooth, and the transposition quality of the winding wire cannot be guaranteed. [0005...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/06H01F27/28
Inventor 赵策杨永艳
Owner SHANDONG TAIKAI TRANSFORMER CO LTD
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