The invention relates to the technical field of dry-type power
transformer manufacturing, in particular to a graded pouring process technology for an
epoxy resin coil with filler, which comprises the steps of coil
drying,
epoxy resin preparation, vacuum pouring, semi-gelling, secondary vacuum pouring, curing and demolding.
Drying the coil; preparing
epoxy resin; vacuum pouring is conducted, specifically, pouring is conducted when the vacuum degree of a pouring tank reaches 3-4 mbar and the temperature is (Tn-10) DEG C, intermittent
stroke pouring is conducted, and the interval time of each
stroke is 1.5-2 minutes; and the pouring is paused for 8 minutes after each about 30 minutes of pouring, and then the pouring is paused for 8 minutes after 30 minutes of pouring, so that a traditional vacuum pouring process is improved, and two-stage or multi-stage vacuum pouring and semi-gel procedures are introduced to a high-capacity coil, so that bubble
discharge is effectively promoted, filler
sedimentation is reduced, shrinkage stress is reduced, and the
cracking risk is reduced; and great benefits are provided for improving coil quality and guaranteeing long-term
safe operation of the
transformer.