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284 results about "Casting types" patented technology

Sand casting is one of the most popular and simplest types of casting that has been used for centuries. Sand casting allows for smaller batches to be made compared to permanent mold casting and a very reasonable cost.

Liquid nitrogen pump power end assembly

The invention provides a liquid nitrogen pump power end assembly. The liquid nitrogen pump power end assembly comprises a crankshaft box assembly. The crankshaft box assembly is correspondingly connected with crosshead shell assemblies. Lubricating systems are correspondingly arranged between the crankshaft box assembly and the crosshead shell assemblies. The liquid nitrogen pump power end assembly adopts split type module combination of the crankshaft box assembly and the crosshead shell assemblies to be assembled, a crankshaft box is designed into a welding type, crosshead shells are designed into a casting type, compared with inblock casting or overall welding, the structure is simple and compact, existing machining manners are considered, machining, manufacturing, assembling, repairingand maintaining are facilitated, crossheads are provided with threads for connection and can be connected with fluid ends with different specifications on the market to play a role in transmitting power, a crankshaft adopts a split type structure that a straight shaft and multiple eccentric wheels are connected through flat keys, the crankshaft overall machining difficulty is lowered, crosshead hinge pins are provided with jackscrew holes, by means of jackscrew fixing, axial floating of hinge pins can be eliminated, the lubricating system can protect movement members, and the service life ofeach movement member is prolonged.
Owner:YANTAI JEREH PETROLEUM EQUIP & TECH CO LTD

Lost foam casting type composite wear-resistant component and casting method thereof

The invention discloses a lost foam casting type composite wear-resistant component and a casting method of the lost foam casting type composite wear-resistant component. The wear-resistant component comprises a metallic substrate part and a working layer part, wherein the metallic substrate part is provided with concave part; the working layer part, the metallic substrate part are cast into a whole and the working layer part is filled into the concave part; reinforced particles are uniformly distributed on the working layer part; and the reinforced particles are wrapped with molten metal which flows around the reinforced particles during integrated casting and then is solidified, so as to be fixed on the working layer part. The composite wear-resistant component has wear-resistant and self-protective effects, and is capable of preventing possible cracks from expanding in a ceramic working layer; therefore, the wear resistance is improved, and the service life is prolonged. Compared with cast-in type reinforced particles, the reinforced particles disclosed by the invention have higher yield, are hardly influenced by the casting temperature and speed; simultaneously, the reinforced particles are distributed more uniform in the metal substrate; in addition, the casting method is simple to operate, short in production period and low in cost, and materials can be saved.
Owner:BEIJING POWER EQUIP GRP

Preparation process of vacuum epoxy resin casting type mutual inductor

The invention provides a preparation process of a vacuum epoxy resin casting type mutual inductor. The preparation process comprises the following steps of (1) winding a primary winding and a secondary winding on a mutual inductor iron core; (2) fully drying a mutual inductor iron core winding and a part die; (3) mounting the dried mutual inductor part in a die, and after moving the die into a vacuum can, vacuumizing the die; (4) preheating an injection molding material, and casting the injection molding material into the die; (5) stopping and vibrating the vacuum can; (6) changing the vacuum state into a normal-pressure state; (7) taking the die out, and after performing a post curing process, opening the die. The preparation process has the beneficial effects that due to the fact that the injection molding material is preheated in advance, bubbles are prevented from being generated during product injection molding, and local discharging amount of a product is increased; due to the fact that the injection molding material in the vacuum can is vibrated by an electromagnetic vibrator, the infiltration filling property and the compaction degree of the injection molding material are greatly improved, and the electric appliance insulating property and the mechanical strength of the mutual inductor are greatly improved.
Owner:TIANJIN BINHAI NEW TECH ELECTRIC

Forming method of cylinder cover

The invention relates to a forming method of a cylinder cover, which is simple and convenient in process and good in effect. Manufacturing of an upper outer mold shell and a lower outer mold shell isas follows: a template is preheated to 180 to 220 DEG C, a coating film naturally falls into a forming cavity formed by the template and a sand blocking frame, the template is continuously heated to 250 to 260 DEG C and heat is preserved for 680 to 760 seconds; manufacturing of gas inlet channel shell cores and gas exhausting channel shell cores is as follows: a mold cavity is preheated to 180 to250 DEG C, film coating sand naturally falls into a core box mold cavity, the mold cavity is continuously heated to 275 to 285 DEG C and heat is preserved for 50 to 70 seconds; manufacturing of cooling water cavity solid cores, a pouring cup, a straight pouring gate, a transverse-inner pouring gate, an exhausting channel side upper core base solid core and an exhausting channel side lower core base solid core is as follows: the mold cavity is preheated to 180 to 260 DEG C, the film coating sand is blown into the mold cavity, the mold cavity is continuously heated to 280 to 290 DEG C and heat is preserved for 90 to 110 seconds; a film coating sand casting type structural component is subjected to coating, drying and assembling; a casting mold is modeled; alloy is smelted and inoculation isconducted; and gravity casting, solidification and separation are conducted. The forming method of the cylinder cover is suitable for manufacturing the cylinder cover.
Owner:贵州英吉尔机械制造有限公司

Preparation method of aluminum-based composite material

The invention relates to a preparation method of an aluminum-based composite material. The preparation method comprises steps: melting down pure aluminum or aluminum alloy, and adding a titanium-containing additive while mixing to obtain a composite aluminum alloy melt A, wherein the titanium-containing additive in the composite aluminum alloy melt A is 0.01-5 wt%; after the composite aluminum alloy melt A is subjected to degasification and slag removal treatment, cooling the composite aluminum alloy melt A rapidly to be in a semi-solid state, and adding SiC powder which is preheated and subjected to high-temperature oxidation treatment while stirring to obtain a composite aluminum alloy melt B, wherein the use level of SiC powder is 0.1-10 wt% of the composite aluminum alloy melt B; heating the composite aluminum alloy melt B to be in an overheated liquid state, casting the heated composite aluminum alloy melt B into a preheated metal mould after the heated composite aluminum alloy melt B is mixed, and demoulding to obtain a cast type product; and putting the preheated cast type product in the mould and producing a final product by virtue of a hot extrusion process. Double strengthening functions of a titanium element and hot extrusion are utilized in the invention, so that mechanical properties of the aluminum-based composite material are improved greatly; and in addition, the process is simple, the cost is low, and industrial production in batches is easy to implement.
Owner:SUZHOU ALOME SCI & TECH

Casting type split reactor

The invention discloses a casting type split reactor. A coil of the casting type split reactor comprises a first winding and a second winding which are arranged coaxially, and encapsulation parts of the first winding and encapsulation parts of the second winding are arranged alternatively from inside to outside in sequence. A first wire inlet bar and a second wire outlet bar are arranged at an interval radially and fixed at the upper end of the coil, and the other first wire inlet bar and a first wire outlet bar are arranged at an interval radially, connected with a current introducing end of the second winding in a conductive mode and fixed at the lower end of the coil. Each encapsulation part comprises a conductive part formed by winding a plurality of multi-layer round leads, and an insulation part formed by casting epoxy resin in a vacuum mode is arranged outside the conductive part. According to the casting type split reactor, the encapsulation parts are formed by casting epoxy resin in the vacuum mode through a casting mould, consistency of sizes of the insulation layers can be ensured, and uneven thicknesses of the insulation layers are avoided. In addition, no bubbles exist in the windings, partial discharge is reduced, occurrence of air gaps can be avoided effectively, and therefore, insulation performance of the insulation layers can be improved.
Owner:STATE GRID CORP OF CHINA +2

Mould casting type flexible direct-current cable soft joint reaction force cone structure designing method

InactiveCN106451316ASolve the electric field problemAvoid field strength build-upCable fittingsElectricityElectrical conductor
The invention discloses a mould casting type flexible direct-current cable soft joint reaction force cone structure designing method. The method is characterized by comprising the following steps: (I) determining the parameters of a cable conductor, and calculating the temperature difference between the insulating inner and outer surfaces of a direct-current cable body; (II) calculating the electric field intensity at the center of a direct-current cable insulation layer; (III) calculating a direct-current cable soft joint reaction force cone curve equation; and (IV) obtaining a reaction force cone structure to obtain the specific structure of the cable soft joint. The method has the following advantages: the problem of electrical resistivity mismatching between the cable body insulation material and the mould casting insulation material and consequent field intensity accumulation at the interface of the two are avoided; meanwhile, the influence of temperature and electric field factors on the electrical resistivity is considered, electric field distribution in flexible direct-current cable terminal insulation is proposed, and a theoretical basis is provided for designing a flexible direct-current cable soft joint; uniform electric field at the flexible direct-current cable soft joint is guaranteed; and the electrical property requirement of the whole flexible direct-current cable system on the joint is met, and long-term safety and reliability of the flexible direct-current cable system are guaranteed.
Owner:NANJING NARI GROUP CORP +3

Manufacturing method for through-flow turbine continuous variable cross-section movable guide vanes through electroslag smelting casting

ActiveCN103567419AHigh purityReduce sulfur and phosphorus contentManufacturing technologyWater turbine
The invention relates to a smelting casting type manufacturing method for through-flow turbine guide vanes, in particular to a manufacturing process for high-requirement and high-performance through-flow turbine moveable guide vanes, and particularly discloses an manufacturing method for through-flow turbine continuous variable cross-section (fan-shaped) movable guide vanes through electroslag smelting casting, which can solve the technical problem that continuous variable cross-section castings cannot be produced by adopting the existing electroslag smelting casting. In order to solve the technical problem, the invention provides an electroslag smelting casting process design method and a manufacturing method for continuous variable cross-section castings, and an electroslag smelting casting process method for a through-flow hydrogenerator moveable guide vane, the cross section of the guide vane produced by adopting the electroslag smelting casting technology is continuously variable during the smelting casting process . The performance index of the moveable guide vane of the through-flow hydrogenerator, produced by the electroslag smelting casting technology is greatly improved as compared with that of the guide vane produced by the current manufacturing method. The through-flow hydrogenerator moveable guide vane is produced by the electroslag smelting casting technology instead of sand mould casting, so the utilization ratio of materials is increased by more than 20%.
Owner:沈阳市盛华特种铸造有限公司
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