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Novel compound brazed aluminum alloy material for heat exchanger of automobile

An aluminum alloy material, heat exchanger technology, applied in the direction of metal layered products, chemical instruments and methods, layered products, etc., can solve the problem of poor corrosion resistance, low mechanical properties of core materials, corrosion rate and degree Advanced problems, to achieve the effect of maintaining strength, improving mechanical properties, and strong corrosion resistance

Active Publication Date: 2010-12-29
NANTONG HENGJIN COMPOSITE MATERIALS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The automotive heat exchanger is located at the front end of the vehicle and is subject to pollution from rain, dust, mud, gravel, and vehicle exhaust, which poses a severe challenge to the anticorrosion of the heat exchanger. The traditional two-layer or three-layer composite brazing aluminum alloy plate is corrosion-resistant The performance is not very good. The aging and scrapping of many heat exchangers working in the water environment, such as water tanks, are usually due to surface or inner wall corrosion, especially in areas with a humid climate such as the south, where the corrosion rate and degree are higher
The traditional two-layer or three-layer composite brazing aluminum alloy plate has low mechanical properties and low corrosion resistance of the core material.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] A new composite brazing aluminum alloy material for automotive heat exchangers, including an upper skin material, a core material and a lower skin material. The alloy skin material is covered with a lower skin material on the outside of the alloy skin material, and the composition of the core material is: Si: 0.15, Fe: 0.35, Cu: 0.08, Mn: 1.10, Zn: ≤0.10, Ti: ≤0.03, impurity ≤0.05, the balance is aluminum; the composition of the AA7072 alloy skin material is: Si: 0.10, Fe: 0.20, Cu: ≤0.1, Mn: ≤0.07, Mg: ≤0.01, Zn: 0.90, The remaining individual impurities are ≤0.05, and the balance is aluminum.

[0011] The specific manufacturing method of the composite brazing aluminum alloy material includes the steps of smelting, sawing, face milling, homogenization, welding, heating, hot rolling, cold rolling, stretch bending straightening, finished annealing and longitudinal shearing.

[0012] (1) Melting

[0013] Core material: Put 12-15 tons of industrial aluminum ingots for re...

Embodiment 2

[0038] A new composite brazed aluminum alloy material for automotive heat exchangers, including an upper skin material, a core material and a lower skin material, the upper skin material is coated on the upper surface of the core material, and the lower surface of the core material is coated with AA7072 alloy skin The outer side of the alloy skin is covered with a lower layer of skin material. The composition of the core material is: Si: 0.2, Fe: 0.45, Cu: 0.1, Mn: 1.15, Zn: ≤0.10, Ti: ≤ 0.03, impurity ≤ 0.05, the balance is aluminum; the composition of the AA7072 alloy skin material is: Si: 0.20, Fe: 0.30, Cu: ≤ 0.1, Mn: ≤ 0.07, Mg: ≤ 0.01, Zn: 1.0 , the remaining single impurity ≤ 0.05, the balance is aluminum.

[0039] The specific manufacturing method of the composite brazing aluminum alloy material is the same as that in Example 1.

Embodiment 3

[0041] A new composite brazed aluminum alloy material for automotive heat exchangers, including an upper skin material, a core material and a lower skin material, the upper skin material is coated on the upper surface of the core material, and the lower surface of the core material is coated with AA7072 alloy skin The outer side of the alloy skin is covered with a lower layer of skin material, and the composition of the core material is: Si: 0.25, Fe: 0.50, Cu: 0.15, Mn: 1.20, Zn: ≤0.10, Ti: ≤ 0.03, impurity ≤ 0.05, the balance is aluminum; the composition of the AA7072 alloy skin material is: Si: 0.30, Fe: 0.40, Cu: ≤ 0.1, Mn: ≤ 0.07, Mg: ≤ 0.01, Zn: 1.20 , the remaining single impurity ≤ 0.05, the balance is aluminum.

[0042] The specific manufacturing method of the composite brazing aluminum alloy material is the same as that in Example 1.

[0043] The core material configured and manufactured according to the above ratio in the present invention has stronger mechanical p...

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PUM

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Abstract

The invention relates to a novel compound brazed aluminum alloy material for a heat exchanger of an automobile, which comprises an upper layer leather material, a core material and a lower layer leather material, wherein the upper layer leather material is coated on the upper surface of the core material. The novel compound brazed aluminum alloy material is characterized in that: the lower surface f the core material is coated with an alloy leather material; the lower layer leather material is coated outside the alloy leather material; the core material comprises the following components in percentage by weight: 0.15 to 0.25 percent of Si, 0.35 to 0.50 percent of Fe, 0.08 to 0.15 percent of Cu, 1.10 to 1.20 percent of Mn, less than or equal to 0.10 percent of Zn, less than or equal to 0.03 percent of Ti, less than or equal to 0.05 percent of impurities, and the balance of aluminum; and the AA7072 alloy leather material comprises the following components in percentage by weight: 0.10 to 0.30 percent of Si, 0.20 to 0.40 percent of Fe, less than or equal to 0.1 percent of Cu, less than or equal to 0.07 percent of Mn, less than or equal to 0.01 percent of Mg, 0.90 to 1.20 percent of Zn, less than or equal to 0.05 percent of individual impurity, and the balance of aluminum. The novel compound brazed aluminum alloy material for the heat exchanger of the automobile has the advantages of increasing the AA7072 alloy leather material, improving the corrosion resistance of the four-layer compound material by 30 percent compared with that of the traditional three-layer compound material, and keeping identical intensity, plasticity and structural homogeneity.

Description

technical field [0001] The invention relates to a novel composite brazing aluminum alloy material, which is widely used in automobile heat exchanger products such as condensers and evaporators of automobile air-conditioning systems, water tank radiators of engine cooling systems, and the like. Background technique [0002] The automotive heat exchanger is located at the front end of the vehicle and is subject to pollution from rain, dust, mud, gravel and vehicle exhaust, which poses a severe challenge to the anticorrosion of the heat exchanger. The traditional two-layer or three-layer composite brazing aluminum alloy plate is corrosion-resistant The performance is not very good. The aging and scrapping of many heat exchangers working in water environment, such as water tanks, are usually due to surface or inner wall corrosion, especially in areas with a humid climate such as the south, where the corrosion rate and degree are higher. The traditional two-layer or three-layer c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B15/20C22C21/00C22C21/10
Inventor 孙国君陆健
Owner NANTONG HENGJIN COMPOSITE MATERIALS
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