Natural oil based polyol blends
A polyol and natural oil technology, applied in the field of polyol blends, can solve problems such as foaming method or foam quality degradation
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[0047] For the production of flexible foams, the polyisocyanates may generally be toluene-2,4-diisocyanate and benzene-2,6-diisocyanate or MDI or combinations of TDI / MDI or prepolymers made therefrom.
[0048] Isocyanate-terminated prepolymers can also be used in polyurethane formulations. Such prepolymers can be obtained by reaction of excess polyols. The polyol may be a conventional petroleum-based polyol, a polyol derived from natural oils, an amine-initiated polyol, and / or a combination of polyols.
[0049] Processes for making polyurethane products are well known in the art. In general, the components of the polyurethane-forming reaction mixture can be mixed together in any convenient manner, for example by using any mixing equipment described for this purpose in the prior art, for example in "Polyurethane Handbook" by G. Oertel ", a mixing device described in Hanser publisher.
[0050] Generally, polyurethane foams are prepared by reacting a polyisocyanate with a poly...
Embodiment 1-6 and comparative example 1 and 2
[0109] Foams (Examples E1-E6 and Comparative Examples C1 and C2) were prepared by pre-blending the components in Table 1 except the isocyanate, all foams conditioned at 25°C. The isocyanate SPECFLEX * NE 134 was conditioned separately at 25°C. Foams were prepared by hand stirring at 2,000 RPM for 5 seconds and each reactant was poured into a 300x300x10 mm aluminum mold equipped with vent holes heated at 60°C. The mold release agent was Kluber 41-2038 from Chem-Trend. The demoulding time was 4 minutes.
[0110] Core density is measured according to ASTM D3574-95 after removal of any skin formed on the surface of the molded or free-rising foam block.
[0111] 50% CFD is a measure of the compressive deflection of a flexible material (e.g., foam), measured as the amount required to compress a 5 cm thick sample not smaller than 100 cm square to 50% deflection after 4 pre-cycles Force in kPa. CFD is measured according to the procedure of DIN 53577.
[0112] Airflow is the volu...
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