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Dispersing agent for wet electroceramic body connecting process and wet body-connecting method

A dispersant and wet process technology, applied in the field of electric porcelain, can solve the problems of reducing the mechanical strength and thermal shock resistance of the product, reducing the electric strength of the porcelain body, easy to generate electron migration, etc., to improve the test qualification, reduce the concentration, and increase the static electricity. The effect of repulsion

Active Publication Date: 2013-02-13
湖南华联火炬电瓷电器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The second is to make the porcelain brittle and reduce the mechanical strength and thermal shock resistance of the product
The third is that sodium ion is a highly active conductive ion. Under the action of an electric field, it is easy to generate electron migration, reduce the electric strength of the porcelain body, and be broken down during the electrical performance test of the product.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] The invention discloses a method for joining blanks of electric porcelain in a wet method. Sodium polyacrylate is used to configure a dispersant, and an aqueous solution of sodium polyacrylate with a concentration of 0.2-0.5% is used as the dispersant. The amount of sodium ions in one liter of the dispersant is about 0.0319 moles. The production process of sodium polyacrylate aqueous solution as a dispersant is as follows: weigh sodium polyacrylate as required, put it in a container → slowly add hot water (temperature is 25-50°C in summer and autumn, 15-40°C in winter and spring) → add water while adding water Stir while stirring → fully dissolve the material and stir evenly → add water to the required concentration (sodium polyacrylate concentration is 0.2-0.5% by weight) → stir evenly → complete the configuration. Previous products have been using 3% soda water solution as a dispersant, and the amount of sodium ions in one liter of dispersant is about 0.566 moles.

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Embodiment 2

[0039] The invention discloses a method for joining blanks of electric porcelain in a wet method. Sodium polyacrylate is used to configure a dispersant, and an aqueous solution of sodium polyacrylate with a concentration of 0.6-1.0% is used as the dispersant. The amount of sodium ions in one liter of the dispersant is about 0.0427 moles. The preparation method is the same as in Example 1; the dispersant prepared by this method can still meet the required requirements. The hydration time of the dispersant on the mud section is 7-35 minutes.

[0040] The specific steps of electric porcelain wet-process blanking are: (1) Cut and level off the end face (interface) of the mud section to be joined; (2) Scrape the flattened interface surface into a sawtooth shape with a saw blade, and the inner and outer circles are slightly raised; ( 3) Pour the prepared dispersant evenly on the surface of the interface, and level it with a wooden wedge; (4) Refill in time according to the evaporati...

Embodiment 3

[0042] The invention relates to a method for joining blanks of electric porcelain in a wet method. Sodium polyacrylate is used to configure a dispersant, and an aqueous solution of sodium polyacrylate with a concentration of 0.9-1.5% is used as the dispersant. The amount of sodium ions in one liter of the dispersant is about 0.0635 moles. The preparation method is the same as that of Example 1; the dispersant prepared by changing the method can still meet the required requirements. The hydration time of the dispersant on the mud section is 7-35 minutes. The specific electric porcelain wet-process blanking steps are the same as that of Embodiment 1.

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PUM

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Abstract

The invention relates to a dispersing agent for a wet electroceramic body-connecting process and a wet body-connecting method. The dispersing agent is prepared from sodium polyacrylate and is applied to the wet body-connecting process of electroceramic bodies. The dispersing agent is an aqueous solution of the sodium polyacrylate with the weight percentage concentration of 0.2 to 1.5 percent; the using temperature of the dispersing agent is 25 to 50 DEG C in summer and autumn, and 15 to 40 DEG C in winter and spring; and the hydration time is 7 to 35 minutes. The wet body-connecting method by using the sodium polyacrylate as the dispersing agent comprises the following steps of: preparing the dispersing agent, namely weighing the sodium polyacrylate according to the requirement, putting the sodium polyacrylate into a container, adding hot water slowly, and adding water with stirring; dissolving the materials fully, stirring uniformly, and adding water until the required concentration is achieved; and stirring uniformly, and preparing the dispersing agent.

Description

technical field [0001] The invention belongs to the technical field of electric porcelain, and in particular relates to a process method for wet bonding of electric porcelain, in particular to a process method for using sodium polyacrylic acid as a dispersant, supplemented with appropriate proportioning. Background technique [0002] Wet blank joining process is a molding process with a long history in the global electric porcelain industry. It originated in the 1970s. This process has the characteristics of less investment, low cost, high work efficiency, and can produce products with large structural size and complex shapes. , is widely used in the production of electric porcelain. This process is to hydrate the interface of two or several mud sections with dispersant, then connect the mud sections, and then cut them into the required shape. The dispersant is very important in the whole process. The electric porcelain industry has always been Both use soda (sodium carbona...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/634C04B35/622
Inventor 许君奇唐小武肖光辉魏忠
Owner 湖南华联火炬电瓷电器有限公司
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