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Differential three-screw extruder with triangularly-arranged screws

A triangular, extruder technology, applied in the field of differential three-screw extruders, can solve the problems of low efficiency, inability to operate continuously, and not suitable for extrusion molding, granulation, mixing, etc.

Inactive Publication Date: 2011-09-21
BEIJING UNIV OF CHEM TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The three-screw extruder is significantly better than the single-screw extruder and twin-screw extruder in terms of mixing effect and output, and it solves the defects of large space occupation, low efficiency and non-continuous operation of the traditional kneader. development prospects
However, the axial thread structure of the screw in this patent is exactly the same, which cannot adapt to the different thread structures required by different processing stages of materials; the patent stipulates that the number of thread heads of the male rotor is 1, and the form is too single; and the patent is only a continuous The kneader is not very suitable for extrusion molding, granulation, mixing, etc. of materials.

Method used

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  • Differential three-screw extruder with triangularly-arranged screws
  • Differential three-screw extruder with triangularly-arranged screws
  • Differential three-screw extruder with triangularly-arranged screws

Examples

Experimental program
Comparison scheme
Effect test

Embodiment example 1

[0022] according to figure 1 Design a differential three-screw extruder with a triangular arrangement of screws, and the three screws engage like figure 2 . Three screw rods 5 in the extruder adopt image 3 , Figure 4 or Figure 5 equal arrangement. Among them, in the thread meshing area, the number of screw heads of the male rotor is 1, and the number of screw heads of the female rotor is 4. The high-speed motor distributes the torque to the male and female rotors through the reduction box 9 and the coupling 8. The speed ratio is 1 / 4. The two male rotors rotate in the same direction, while the female rotor and the male rotor rotate in different directions. The screw 5 is assembled and placed in the barrel 2 fixed on the mounting base 7. The barrel 2 has an exhaust port 4, and the temperature is adjusted through the external heating and cooling device 3. The barrel 2, the reduction box 9 and the motor are directly installed on the frame. 11 on.

[0023] Add the materi...

Embodiment example 2

[0025] A differential three-screw extruder is formed similarly to Example 1. The difference is that the screw is in the mixing section close to the machine head 1, using Figure 7 and Figure 8 Engagement disc form shown. The non-staggered area of ​​the screw toothed disc can divide the material, increase the interface, provide the minimum energy input, facilitate the distribution and mixing, and generate a lower temperature; the shearing of the material perpendicular to the flow direction in the interlaced area is also beneficial Distribution mixing makes up for the shortcoming of insufficient distribution mixing ability.

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PUM

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Abstract

The invention relates to a differential three-screw extruder with triangularly-arranged screws. The differential three-screw extruder mainly comprises a feeding device, a machine barrel, screws, a machine head, a heating and cooling device, an exhaust port, a motor and a transmission device. The three screws comprise two male motors and a female rotor and are arranged in a triangular mode; when the three screws are combined, at least one thread meshing area is provided; the number of screw flight heads in the thread meshing area is integer multiples of the number of the male rotors; the rotational speeds of the male rotors and the female rotor are in an inverse proportion with the number of the spiral flight heads so as to realize the differential rotation; and the male rotors and the female rotor are not interfered during movement. The three screws can be arranged in the shape like an inverted Chinese character 'Pin', the shape like the Chinese character 'Pin' or other triangular arrangement modes. According to the machining requirement of materials, thread sections with different helical pitches and cross section molded lines or other types of thread sections can be arranged at different sections, such as a feeding section, a fusion section, a venting section and a metering section of each screw; when the three screws are installed, at least one differential rotating meshing area is ensured to be provided, and the three screws can be meshed or not meshed at different sections so as to realize the mixing enhancement, venting effect or other functions. The extruder disclosed by the invention has good capacities of mixing, plasticizing and delivery and is suitable for the machine-shaping of multiple materials such as plastics, rubbers, foods, explosive materials and the like.

Description

technical field [0001] The invention relates to a differential three-screw extruder with triangular arrangement of screws, which is suitable for conveying, plasticizing, mixing, granulating, extrusion molding and reactive extrusion processing of materials, and can be used in petroleum, chemical industry, rubber, plastic, food, pharmaceuticals , explosives and propellants industries. Background technique [0002] In industries such as petroleum, chemical, rubber, plastic, pharmaceutical, food, explosives and propellants, it is often involved in the mixing, shearing and plasticizing of high-viscosity fluids. Extruders and kneaders are used to achieve these functions. important equipment. The three-screw extruder is significantly better than the single-screw extruder and twin-screw extruder in terms of mixing effect and output, and it solves the defects of large space occupation, low efficiency and non-continuous operation of the traditional kneader. development prospects. ...

Claims

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Application Information

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IPC IPC(8): B29C47/40B29C47/60B29C48/585B29C48/42
CPCB29C47/6068B29C47/406B29C48/42B29C48/585
Inventor 王克俭
Owner BEIJING UNIV OF CHEM TECH
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