Manufacturing method for X120 steel-level spiral seam hidden arc welding tube

A technology of submerged arc welded pipe and manufacturing method, which is applied in the direction of manufacturing tools, arc welding equipment, welding equipment, etc., can solve the problems of affecting the forming stability of steel pipes, large changes in the circumference and ellipticity of steel pipes, and insufficient deformation, etc., to achieve The matching of welding materials is scientific and reasonable, the welding parameters are scientific and reasonable, and the effect of reducing production costs

Active Publication Date: 2012-12-19
CNPC BOHAI EQUIP MFG +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The current production method still has many problems in the production of high-strength spiral submerged arc welded pipes. The main manifestations are: as the strength of the steel increases, the deformation of the steel strip in the former, especially the edge of the strip on the delivery side, is insufficient. At the same time, the edge trimming process commonly used at present will also cause the under-flange phenomenon of the plate edge. If it is not corrected in the subsequent process, pouting, tightness inside the forming seam and looseness outside the forming seam, wrong edge, etc. will easily occur during the production process. Defects can even cause fatal defects such as weld micro-cracks; problems such as crescent bends in the coil itself significantly affect the forming stability of the steel pipe, making the circumference and ellipticity of the steel pipe change greatly, and the shape of the steel pipe cannot be effectively guaranteed. Dimensional stability has a certain impact on the on-site butt joint construction of steel pipes; with the improvement of steel grades, especially X120 ultra-high-strength steel grades, it is more sensitive to the control of stress concentration and residual stress; in addition, with the increase of steel strength , making the welding process more difficult, how to control the structure and performance of the welded joint is also a key issue that needs to be solved

Method used

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  • Manufacturing method for X120 steel-level spiral seam hidden arc welding tube
  • Manufacturing method for X120 steel-level spiral seam hidden arc welding tube
  • Manufacturing method for X120 steel-level spiral seam hidden arc welding tube

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] The main chemical composition of the coil used for the X120 steel grade spiral submerged arc welded pipe in this example is shown in Table 1, and the mechanical properties are shown in Table 2. The thickness of the steel plate is 15.3mm, and the outer diameter of the steel pipe is F1420mm. The manufacturing process steps of the submerged arc welded pipe are as follows:

[0017] 1. The coil is uncoiled and leveled;

[0018] 2. Edge milling: first rough milling, milling off the width of the plate edge by 10-20mm; then fine milling the X-shaped groove, that is to say, the two butt plate edges of the steel plate coil are cut out with a blunt edge size of 5mm and a groove angle of 35° ° groove, the two sides of the steel plate are butted to form a 70° X-shaped groove;

[0019] 3. Pre-bending: pre-bend the delivery side and free side of the coiled plate on the two-roller bending machine, so that the radius size is 680mm; the length is 100-130mm, and the mouth is ≤1.0mm;

[...

Embodiment 2

[0043] The main chemical composition and mechanical properties of the X120 steel grade coil used in the submerged arc welded pipe in this example are shown in Table 7 and Table 8. The thickness of the steel plate is 15.3mm, and the outer diameter of the steel pipe is F1420mm. The manufacturing process steps of the steel pipe are the same as those in Example 1, and the process parameters during welding are shown in Tables 9 and 10. Table 11 shows the main chemical composition of the weld metal in this example, and Table 12 shows the main performance test results of the steel pipe and the main performance requirements of the X120 steel grade spiral submerged arc welded pipe. It can be seen from the table that using The spiral welded pipe manufactured by the technology of the invention meets the technical requirements of the X120 steel grade spiral seam submerged arc welded pipe.

[0044] Table 7 Main chemical composition of coils (wt.%)

[0045] C mn Si P S B V...

Embodiment 3

[0058] The main chemical composition and mechanical properties of the X120 steel coil used in this embodiment are shown in Table 13 and Table 14. The thickness of the steel plate is 15.3mm, and the outer diameter of the steel pipe is F1420mm. The manufacturing process steps of the steel pipe are the same as those in Example 1, and the process parameters during welding are shown in Tables 15 and 16. Table 17 provides the main chemical components of the weld metal of this embodiment, and Table 18 provides the main performance test results of the steel pipe and the main performance requirements of the X120 steel grade pipeline steel pipe. It can be seen from the table that using the present invention The spiral welded pipe manufactured by the technology meets the technical requirements of X120 steel grade pipeline steel pipe.

[0059] Table 13 Main chemical composition of coils (wt.%)

[0060] C mn Si P S B V+Nb+Ti Ni+Cr+Cu Cr+Mo+Mn CE ⅡW CEpcm 0.05...

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Abstract

The invention discloses a manufacturing method for an X120 steel-level spiral seam hidden arc welding tube. The contents of various chemical components of the spiral seam hidden arc welding tube are optimally designed and a trace B element is added. The manufacturing method comprises the following steps: uncoiling; flattening; milling edges; pre-bending; molding; internally welding and externallywelding, or pre-finishing welding; layering a mother plate; performing ultrasonic flaw detection on a welding joint and X-ray flaw detection on the welding joint; expanding a tube end; testing a water pressure; performing ultrasonic flaw detection on the welding joint; performing X-ray flaw detection on the tube end; chamfering the tube end; and checking an end-product. The strength of the high-intensity spiral seam hidden arc welding tube manufactured by using the method is greatly increased, the molding stability in manufacturing process is greatly increased and the production cost is efficiently lowered.

Description

technical field [0001] The invention relates to a spiral seam submerged arc welded pipe and its manufacturing technology, which is used as an oil and gas transportation pipe, especially a manufacturing method of a high-strength X120 steel grade spiral seam submerged arc welded pipe. Background technique [0002] The spiral submerged arc welded pipe is made by helically bending the steel coils according to a certain radius of curvature and then welding them together along the gap between the butt joints of the steel plates. Because the spiral seam submerged arc welded pipe has the advantages of low investment and many types of production, it has become the most widely used steel pipe manufacturing method in China. However, due to the limitations of its forming method and the relatively low strength of steel pipes for a long time, there are few productions of high-strength steel pipes. At present, the steel used in the steel pipe produced by the spiral seam submerged arc weld...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/18B23K9/235B23K9/23C22C38/58
Inventor 李延丰田鹏李永东申立群李明孔祥志张永青李建一王超孙宏吴新朗武军宽李海波
Owner CNPC BOHAI EQUIP MFG
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