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Capsulation structure of surface light source including a plurality of reflection cups

A packaging structure and reflective cup technology, which is applied to semiconductor devices, electrical components, circuits, etc., can solve the problems of LED chips losing light, affecting the working environment, and affecting the light output efficiency of LED devices, so as to improve the light output efficiency and light output efficiency. Effect

Active Publication Date: 2013-07-31
FOSHAN NATIONSTAR OPTOELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. Part of the light emitted by the LED chip is prone to total reflection on the top of the surface light source, which affects the light output efficiency of the surface light source;
[0005] 2. The light emitted from the side of the LED chip has not been effectively utilized, and part of the light is lost due to mutual absorption between the LED chips, which affects the light output efficiency of the surface light source;
[0006] 3. Adjacent LED chips interfere with each other, affecting each other's working environment, directly causing the temperature of adjacent LED chips to rise, which in turn affects the light output efficiency of adjacent LED chips;
However, in the case where the refractive index n of the LED device packaging material is unknown, limiting the angle between the inner wall surface and the bottom of the concave cup or the size of the cone angle (greater than 90 degrees) still cannot solve the problem that part of the light emitted by the LED chip will be in the The problem of total reflection on the surface of the optical lens of the LED device still has the problem of affecting the light extraction efficiency of the LED device

Method used

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  • Capsulation structure of surface light source including a plurality of reflection cups
  • Capsulation structure of surface light source including a plurality of reflection cups
  • Capsulation structure of surface light source including a plurality of reflection cups

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] combine Figure 2 ~ Figure 5c This embodiment will be described in detail.

[0050] Such as figure 2 As shown, the surface light source packaging structure containing a plurality of reflective cups in this embodiment includes a substrate 13 and electrodes (not shown in the figure) arranged on the substrate; it is molded on the upper surface of the substrate by pasting or injection molding. A large reflective cup (not shown in the figure) and several small reflective cups 11 placed at the bottom of the inner cavity of the large reflective cup; LED chips 12 and packaging material 14 with a refractive index n at the bottom of the small reflective cup.

[0051] Figure 3a to Figure 3c A schematic diagram of light reflection inside the small reflective cup 11 shown. The inner cavity taper angle 2β of the small reflecting cup is determined by the refractive index n of the packaging material, and the value range of n is 1<n<2.

[0052] Such as Figure 3a As shown, when t...

Embodiment 2

[0075] Such as Figure 6 As shown, the surface light source packaging structure containing multiple reflective cups in this embodiment includes a substrate 11, electrodes 22 arranged on the substrate; a large reflective cup 21 molded on the upper surface of the substrate by pasting or injection molding , and several small reflective cups 11 at the bottom of the large reflective cup 21.

[0076] The difference between the packaging structure of this embodiment and the first embodiment is that a large reflective cup 21 with an angle within a certain range is provided on the substrate, and the plurality of small reflective cups 11 are arranged in a certain shape and placed at the bottom of the large reflective cup 21 .

[0077] The size of the taper angle of the inner cavity of the small reflection cup can be determined according to the formula given in Embodiment 1, and will not be repeated here. The height H of the small reflection cup can be adjusted according to specific ne...

Embodiment 3

[0091] Such as Figures 8 to 11 As shown, the surface light source packaging structure containing multiple reflective cups in this embodiment includes a substrate 13, electrodes 22 arranged on the substrate 13; a large reflective cup molded on the upper surface of the substrate 13 by pasting or injection molding 21 and a number of small reflective cups 11 placed at the bottom of the inner cavity of the large reflective cup; at least one LED chip 12 is arranged at the bottom of the inner cavity of each small reflective cup 11, and a fluorescent glue layer 32 is arranged inside the small reflective cup 11. The cavity of the cup 21 is filled with an encapsulating material 31 with a refractive index n; a standard interface 34 is also provided on the surface light source structure of this embodiment. In other embodiments, the fluorescent glue layer is not necessarily inside the small reflective cup, and the same packaging material can be used to cover both the large and small refle...

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Abstract

The invention discloses a capsulation structure of a surface light source including a plurality of reflection cups. The capsulation structure comprises a base plate and an electrode arranged on the base plate; a plurality of small reflection cups are arranged on the base plate; LED (Light-Emitting Diode) chips are arranged at the bottoms of inner cavities of the small reflection cups; a capsulation material with a reflectivity of n is covered on the LED chip, wherein the inner cavities of the small reflection cups are in the shape of a round table body with a large upper part and a small lower part; the size of a taper angle 2beta of the inner cavity of each small reflection cup meets a formula: pi / 2-arcsin(1 / n)<2beta<2arcsin(1 / n), wherein beta is an included angle formed between the inner wall of the small reflection cup and a vertical direction of the base plate. According to the capsulation structure provided by the invention, a plurality of the small reflection cups are arranged on the base plate and the LED chips are arranged at the bottoms of the inner cavities of the small reflection cups while the taper angles of the inner cavities of the small reflection cups are properlyarranged, so that the light-emitting efficiency can be greatly improved.

Description

technical field [0001] The invention relates to an LED surface light source in the field of LED packaging, in particular to a surface light source packaging structure containing a plurality of reflective cups in which the value range of the taper angle of the inner cavity of the reflective cup is determined according to the refractive index of the packaging material. Background technique [0002] In the traditional multi-chip LED light source module, the LED chips are directly placed on the surface of the substrate, that is, the chips are on the same plane, and the circuit is formed by micro-welding gold wires, and then sealed with glue. [0003] For example, a kind of LED surface light source disclosed in the Chinese patent document whose patent application number is 200610062089.X, such as Figure 1a As shown, a metal heat-conducting material is used as the substrate 3, and plastic is used as the reflective cup 6. Several LED chips 4 are directly arranged on the substrate s...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L25/075H01L33/48H01L33/60
CPCH01L2224/48091H01L2224/48137H01L2924/00014
Inventor 谢志国梁丽芳何志宏吴建国周茂荣
Owner FOSHAN NATIONSTAR OPTOELECTRONICS CO LTD
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