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Manufacturing method for hot arc bent pipe of AP1000 nuclear power main pipeline

A manufacturing method and technology for main pipes, which are applied in the field of metal cutting machining technology, can solve the problems of inability to realize, the manufacturing method is unfeasible, the manufacturing method is difficult to meet the requirements, etc., and the effect of solving the machining process is achieved.

Active Publication Date: 2013-10-30
SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD +1
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] For the third-generation nuclear power products with higher design requirements, the blank is required to be a forging, the diameter is larger than the previous AP600, the length is longer, and the curvature of the arc is 56.4°. The manufacturing method of substitute products is difficult to meet the requirements (even impossible). At present, there is no unit in the world that can cold or hot bend such a large-diameter pipe. At most, it can only bend the approximate shape and size. for finishing
The selection of machine tools and cutting tools is also a major difficulty, and accurate calculations must be carried out, especially the processing of the inner side of the bent pipe is very difficult
The processing of the pipe is a challenge for the current international processing technology

Method used

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  • Manufacturing method for hot arc bent pipe of AP1000 nuclear power main pipeline
  • Manufacturing method for hot arc bent pipe of AP1000 nuclear power main pipeline
  • Manufacturing method for hot arc bent pipe of AP1000 nuclear power main pipeline

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Embodiment Construction

[0040] The method for manufacturing AP1000 nuclear power main pipeline hot section elbow adopts a Φ200 horizontal CNC boring and milling machine, and the tool of the machine tool adopts a long cutter row; the invention can be used to process an inner diameter of Φ785, a short straight pipe section of 1412mm, and a long straight pipe section. Is 2585.7mm, the angle of the hot section is 56.4°, such as figure 1 Shown

[0041] The characteristics of the Φ200 horizontal CNC boring and milling machine are: the main shaft can be extended by 1400mm, the square ram can be extended by 1000mm, the outer circle size of the square ram is Φ546, and the worktable can be moved by 1600mm.

[0042] Since the inside of the arc is concave and the inner wall of the straight pipe is the limit position of the machine tool spindle, the tool must extend out of the machine spindle.

[0043] Define the distance that the tool extends from the spindle of the machine tool as Δr, then:

[0044] The diameter of the...

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Abstract

The invention discloses a manufacturing method for a hot arc bent pipe of an AP1000 nuclear power main pipeline. A horizontal numerical control boring-milling machine is adopted, a lengthened cutter row is taken as a cutter of a machine tool, and processing comprises pipe bending of a short straight pipe section, a long straight pipe section and a bent pipe section. The processing process comprises the following steps of: I, processing a straight pipe section in a boring-milling way; and II, processing a bent pipe section. In a procedure 1, the inner wall of the bent pipe section is processed by separately processing an upper half oval and a lower half oval; and in a procedure 2, the outer wall of the bent pipe section is processed. In the invention, the inner wall of the bent pipe section is processed by adopting a half-long-axis semi-oval section planetary milling method, i.e., a rule is found from a variant oval section and is used for performing imitation processing on a bent pipe, so that machining of the bent pipe is realized, and the problem of difficulty in machining the bent pipe is solved.

Description

Technical field [0001] The invention relates to a metal cutting machining process, in particular to a method for manufacturing an AP1000 nuclear power main pipeline hot section bend. Background technique [0002] With the development of nuclear power, the requirements for nuclear power equipment continue to increase. The third-generation nuclear power technology-Westinghouse’s AP1000 nuclear power plant is currently the world’s most advanced nuclear power plant with a power of 100 megawatts and a design service life of 60 years. [0003] The main pipeline is one of the ten main equipments of a nuclear power plant and the main component of the primary circuit of the nuclear reactor of a nuclear power plant. The main pipeline connects the pressure vessel of the nuclear reactor and the main pump of the evaporator to form a loop loop. The heat generated by the nuclear reactor pressure vessel is transferred from the medium to the evaporator through the hot section of the main pipeline...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00
Inventor 田彩红沈尧荣邹晔
Owner SHANGHAI ELECTRIC SHMP CASTING & FORGING CO LTD