Crystal cotton three mercerized fabric and processing method thereof

A technology of mercerizing fabrics and processing methods, which is applied in the direction of fabric mercerizing of indefinite lengths, yarn/thread/filament mercerizing, textiles and papermaking, etc. It can solve the problem of increasing the difference in gloss and dyeing between the inner and outer layers of yarns and the inability to make plain fabrics Weaving, mercerizing and other problems are not the same, to achieve superior dimensional stability, ensure dyeing uniformity, and improve the effect of gloss

Active Publication Date: 2013-02-20
无锡市鳌尊生态科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

With the improvement of people's living standards and higher requirements for fabric quality, single-mercerized fabrics and double-mercerized fabrics cannot fully meet people's requirements, and they are eager to develop a kind of fabric with brighter luster, softer and smoother feel, and better shape retention. mercerized fabric
[0003] In the textile industry, special mercerized fabrics have also been explored to meet the requirements of different consumers. Yarn mercerizing, fabric mercerizing and secondary calendering methods are used to endow the fabric with soft and smooth feel and improve the quality of the fabric. However, calendering is only a process of physical change. In the hot and humid state, the fabric is made partially yarn Squeezing and shaping can change the feel and gloss, improve the feel and gloss, but the effect will gradually decrease after repeated washing, and it cannot be shaped for a long time, which has great defects
There is also a patent publication No. CN 101718022A which adopts yarn mercerizing and fabrics respectively through lye mercerizing and liquid ammonia mercerizing "production method of high-grade three-filament double-fired pure cotton fabric". The fabric produced has good luster and bright and bright color. , high dyeing rate, ultra-soft hand feeling and excellent shape retention after washing. However, in this patent, the mercerizing method of package yarn is used for mercerizing. The difference between the luster and dyeing of the inner and outer layers of the thread increases, making it impossible to weave plain fabrics, and the hairiness on the surface of the yarn will increase due to the lye under high pressure penetrating back and forth

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] A 60S / 2 crystal cotton three-mercerized fabric and a processing method thereof, comprising the following processing steps:

[0063] 1. Fiber mercerizing: Weave 4 untwisted Egyptian long-staple cotton slivers into 4 strands of braided cables, and carry out mercerizing in 35 Baume degree liquid alkali. The hot water washing time is 40s, the room temperature water washing time is 20s, the alkali soaking time is 120s, the tensile length is 6%, and decomposed into 4 cotton fiber strips.

[0064] 2. Spinning: mercerized fiber is drawn, roving, spun and twisted to produce 60S / 2 mercerized yarn.

[0065] 3. Singeing: the yarn passes through the burner at 1050°C at a speed of 875m / min, and the hair on the surface is burned off.

[0066] 4. Shaking yarn: Singeing yarn is shaken into 800g / skeined yarn for mercerizing.

[0067] 5. Yarn mercerizing: Carry out mercerizing processing on the skein mercerizing machine, wherein the alkali concentration is 28 degrees Baume, the reaction...

Embodiment 2

[0080] An 80S / 2 crystal cotton three-mercerized fabric and a processing method thereof, comprising the following processing steps:

[0081] 1. Fiber mercerizing: Weave 3 untwisted Egyptian long-staple cotton slivers into 3 ponytails, and carry out mercerizing in 15 Baume degree of liquid alkali, wherein the temperature of alkali solution is 25°C, and the temperature of hot water washing is 80°C. ℃, hot water washing time is 60s, room temperature washing time is 30s, stretching length is 4%, alkali soaking time is 150s, and decomposed into 3 cotton fiber strips.

[0082] 2. Spinning: 80S / 2 mercerized yarn is obtained by drawing, roving, spun and twisting the mercerized fiber.

[0083] 3. Singeing: the yarn passes through the burner at 1000°C at a speed of 1000m / min, and the hair on the surface is burned off.

[0084] 4. Shaking yarn: shaking and twisting singeing yarn into 650g / skeined yarn for mercerizing.

[0085] 5. Yarn mercerizing: Carry out mercerizing processing on the...

Embodiment 3

[0098] A kind of 70S / 2 bamboo fiber crystal cotton triple mercerized fabric and its processing method, comprising the following processing steps:

[0099] 1. Fiber mercerizing: Weave 4 untwisted bamboo fiber strips into 4 strands of braided cables, and carry out mercerizing in liquid ammonia. The temperature of liquid ammonia is -33.5°C. The tension is 8kg, the vehicle speed is 20m / min, and it is decomposed into 4 bamboo fiber strips.

[0100] 2. Spinning: The mercerized bamboo fiber is drawn, roved, spun and twisted to obtain 70S / 2 mercerized bamboo yarn.

[0101] 3. Singeing: The yarn passes through the burner at 1100°C at a speed of 950m / min to burn off the fine hair on the surface.

[0102] 4. Shaking yarn: shaking and twisting singeing yarn into 550g / skeined yarn for mercerizing.

[0103] 5. Yarn mercerizing: Carry out mercerizing processing on the skein mercerizing machine, wherein the alkali concentration is 15 degrees Baume, the reaction time is 6 minutes, the stretc...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a crystal cotton three mercerized fabric and a processing method thereof and belongs to the technical field of a textile technology. The method comprises that a), fiber mercerization is conducted, fibers are subjected to tension mercerization processing to obtain mercerizing fibers; b), fiber spinning is conducted, the mercerizing fibers are produced into yarn; c), yarn singeing is conducted, excessive hairiness of the yarn is burned; d), yarn reeling is conducted, cylindrical yarn is reeled into permanent weight skein; e), yarn mercerizing is conducted, yarn is subjected to mercerization, the luster and the strength are improved, and the dye-uptake rate is increased; f), water squeezing, drying and rewinding are conducted; g), a fabric is produced, and the yarn is produced into the fabric; h), fabric mercerizing is conducted, and the fabric is subjected to the mercerization; and i), shaping. The method which combines fiber mercerization, yarn mercerization and fabric mercerization to obtain the crystal cotton mercerizing fabric, and the quality of the fabric is improved. A conventional double mercerized fabric is replaced with the fabric, and the gloss, the strength and the wearability are prior to those of the double mercerized fabric.

Description

technical field [0001] The invention relates to a crystal cotton three-mercerized fabric and a processing method thereof in the technical field of textiles, specifically a method of performing tension mercerizing on fibers, then spinning into yarns and then mercerizing, and finally mercerizing the woven fabric for the third time Three mercerized fabrics and their processing methods. Background technique [0002] Mercerized cotton fabric has the characteristics of bright luster, soft touch, comfort and breathability, and has always been the main product in the high-end fabric market. Most of the mercerized fabrics on the market are single-mercerized fabrics or double-mercerized fabrics. Mercerized fabrics can make up for the lack of dull luster of cotton fibers, improve strength, and improve the brightness and dyeing rate of colored yarns. With the improvement of people's living standards and higher requirements for fabric quality, single-mercerized fabrics and double-mercer...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06B7/08D06B7/04D04B1/14D06M11/00D06M11/61D06M101/06
Inventor 朱国民杭彩云尹寿虎
Owner 无锡市鳌尊生态科技有限公司
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