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Method for tracking temperature of steel billet in heating furnace

A technology for heating furnaces and steel slabs, which is applied to heat treatment furnaces, furnaces, furnace types, etc., and can solve the problem that it is impossible to carry out multiple supporting experiments, affect the control effect of the heating furnace, and cannot reasonably realize the optimal control of the heating furnace and energy saving and consumption reduction Purpose and other issues

Inactive Publication Date: 2015-05-20
WISDRI WUHAN WIS IND FURNACE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The former puts aside the professional theory of thermal engineering. The quality of the sample directly affects the furnace temperature decision-making and steel temperature forecast, thereby affecting the control effect of the heating furnace. It is obviously impossible to reasonably realize the optimal control of the heating furnace and the purpose of energy saving and consumption reduction when used to guide actual production; The latter completes the prediction of the billet temperature field in the heating furnace through a mathematical model based on the professional theory of thermal engineering, but its key parameter, that is, the overall heat absorption rate of the heating furnace, needs to be obtained through the supporting couple experiment for different steel types and different structures of heating furnaces.
However, due to the impact of many uncertain factors such as test technology, test point distribution and quantity limitation, heating furnace production fluctuation and steel type change, each test will consume a lot of manpower, material resources and financial resources. Production efficiency and economic benefits, it is impossible to carry out the supporting couple experiment many times

Method used

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  • Method for tracking temperature of steel billet in heating furnace
  • Method for tracking temperature of steel billet in heating furnace
  • Method for tracking temperature of steel billet in heating furnace

Examples

Experimental program
Comparison scheme
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Embodiment 1

[0219] A heating furnace includes: heating section one, heating section two, heating section three, and soaking section. The total length of the heating furnace is 43.2m. According to the method provided by the present invention, each furnace section itself is regarded as two calculation sections, that is, the number of calculation sections is M=8. The amount of fuel and air at the initial moment of each furnace section is shown in Table 1.

[0220] Table 1 Fuel volume and air volume at the initial moment of each furnace section

[0221] furnace section

heating for a period

Heating stage two

Heating three stages

soaking section

fuel volume (m 3 / h)

5630

6901

6001

9943

Air volume (m 3 / h)

7574

6745

6145

9812

[0222] The initial billet information is shown in Table 2.

[0223] Table 2 Billet initial information

[0224]

[0225] According to the method provided by the present invention, that...

Embodiment 2

[0229] A heating furnace includes: heating stage 1, heating stage 2, heating stage 3, and soaking stage. The total length of the heating furnace is 50.5m. According to the method provided by the present invention, one section of heating is divided into 2 calculation sections, the second section of heating is divided into 3 calculation sections, the third section of heating is divided into 3 calculation sections, and the soaking section is divided into 2 calculation sections. The furnace section itself is used as three calculation sections, that is, the number of calculation sections is M=10. The air-fuel ratio is 1.2, and the fuel quantity at the initial moment of each furnace section is shown in Table 4.

[0230] Table 4 The amount of fuel and air at the initial moment of each furnace section

[0231] furnace section

heating for a period

Heating stage two

Heating three stages

soaking section

fuel volume (m 3 / h)

14400

21060

19980...

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Abstract

The invention provides a method for tracking the temperature of a steel billet in a heating furnace, comprising the following steps of (S1) initializing calculating parameters of the heating furnace and the steel billet; (2) dividing calculating segments of the heating furnace; (S3) solving the calculating segments of the heating furnace and starting a timer; (S4) tracking the temperature of the steel billet in the heating furnace; (S5) tracking the position of the steel billet in the heating furnace; and (S6) judging whether the steel billet reaches the temperature tracking period or not, if a temperature tracking is not completed, returning to the step (S3) to continue calculating and if a temperature tracking is completed, finishing the temperature tracking. The method has the advantage that the problem that the temperature tracking of the steel billet is influenced by many factors such as heating furnace production fluctuation, steel grade variation, high cost and the like when adopting a total heat absorption factor method is avoided.

Description

technical field [0001] The invention relates to the technical field of heating furnaces, in particular to the technical field of mathematical model development and automatic control of heating furnaces. Background technique [0002] The heating furnace is an important equipment in hot rolling production, and it is also one of the equipment that consumes a lot of energy in the hot rolling production line. In addition to the rapid upgrading of hot-rolled products and process equipment, and the continuous improvement of high-value-added steel plates for the heating process of the heating furnace, the heating furnace is facing the severe challenge of saving energy and reducing consumption and improving its own control level. [0003] Personnel skilled in the relevant fields have done a lot of research work on the above problems, especially in the development of the mathematical model for the optimal control of the heating furnace. There are mainly two types of tracking and predi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D9/70C21D11/00
Inventor 段广东王晓亮郑剑辉
Owner WISDRI WUHAN WIS IND FURNACE