Melt-blow filtering core and preparation process thereof

A preparation process and technology of melt-blown filter elements, applied in the field of filter elements, can solve problems such as energy waste, loss of carbon activity function, and increase in water filtration costs, and achieve the effects of avoiding pollution and energy waste, enhancing utilization, and compact structure

Inactive Publication Date: 2013-05-08
WUXI HONGTENG PLASTIC FAB
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 2. Now when the activated carbon filter element is in use, the tiny particles of activated carbon will come out together with the water, so the filter using this filter element needs to be installed with a return valve. After installing the activated carbon filter element, the black water must be drained before use. This not only greatly loses the active function of carbon, but also causes a great waste of energy and increases the cost of water filtration.

Method used

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  • Melt-blow filtering core and preparation process thereof
  • Melt-blow filtering core and preparation process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A kind of melt-blown filter core, its structure refers to figure 1 As shown, the middle is a hollow core of φ28-32mm, and from the outside to the inside are the outer layer of PP cotton 1, the PP carbon cloth layer 2, and the inner layer of PP cotton 3, among which,

[0041] The inner layer of PP cotton is the inner core of a cylindrical structure formed by spinning and winding, and its thickness is set to 12-15mm;

[0042] The PP carbon cloth layer is an intermediate layer arranged between the outer layer and the inner layer, which is formed by spreading fine particles of activated carbon on PP and winding it on the inner layer of PP cotton, and its thickness is set to 15-20mm;

[0043] The outer layer of PP cotton is formed by spinning PP, wrapped on the outer surface of the PP carbon cloth layer, and its thickness is set to 5-15mm.

Embodiment 2

[0045] see figure 2 , the preparation process of the melt-blown filter element is divided into three ranges of extrusion operations. Each range of extrusion operations uses three extruders and three air heaters to work together. The three ranges of extruders are composed of The same receiving car rotates and receives 360 degrees non-stop, and the three air heaters are uniformly distributed from the screw compressor to the air storage tank. The specific steps are as follows:

[0046] Step 1. The first extruder prepares the inner layer of PP cotton

[0047] a. The extruder is heated to the melting point of PP, the PP particles are melted into water, and extruded into the mold with φ38 micro-holes, the hot air is passed through the mold, and the PP in the mold hole is extruded by the screw and the air flow of the hot air Meltblown into filaments;

[0048] b. Use the receiving car to rotate continuously, turn the PP filament melt blown out in step a into a cylinder, and form th...

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Abstract

The invention discloses a melt-blow filtering core. The melt-blow filtering core is successively provided with an outer layer PP cotton, a middle PP carbon cloth layer and an inner layer PP cotton from the exterior to the interior, wherein the outer layer PP cotton is formed through spraying silks; the PP carbon cloth layer is a middle layer arranged between an outer layer and an inner layer, and active carbon fine grains are scattered on the PP cotton through enwinding; and the inner layer PP cotton is formed by the spraying silks through winding. The melt-blow filtering core provided by the invention has the advantages that the arrangement of the inner layer PP cotton can prevent the active carbon fine grains from flowing out along the water; after the filtering core is changed and a faucet is opened, the clean water is directly flowed out, a water return valve is not needed to match, the structural complication of a filter is reduced, meanwhile, the output of black water is reduced, the operation is simple and convenient, and the environmental pollution and energy source waste are avoided; the middle PP carbon cloth layer adopts the PP cloth to closely pack the active carbon fine grains, a gluewater compound principle in the prior art is abandoned, the novel active carbon filtering core is exploited, the active carbon grains are fully contacted with the water, and the contacting ratio can achieve more than 90%; and the utilization ratio of active carbon is greatly strengthened, the filtering effect is improved, and the service life of the active carbon filtering core is prolonged.

Description

technical field [0001] The invention relates to a filter core for water filtration. Background technique [0002] There are two types of filter elements for water filtration on the market today. One is the PP cotton filter element, which can only filter particles. The other is an activated carbon filter element, which is produced by adding PE glue to the activated carbon, and making a cylindrical carbon rod by injection and extrusion. The disadvantages of this activated carbon filter element are: [0003] 1. Since glue is used in the production process, carbon particles are compounded with glue, and the contact surface is covered by glue, which cannot fully contact with water, which reduces the function of carbon to absorb odor; [0004] 2. Now when the activated carbon filter is in use, the tiny particles of activated carbon will come out together with the water, so the filter using this filter needs to be installed with a return valve. After installing the activated car...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D39/14
Inventor 倪洪伟
Owner WUXI HONGTENG PLASTIC FAB
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