Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A New Processing Method for Insulating Cylinder

A processing method and insulating cylinder technology, applied in the direction of insulators, electrical components, circuits, etc., can solve the problems of poor insulation performance, complicated manufacturing process, and long delivery cycle, and achieve excellent electrical insulation strength, simple manufacturing process, and short production cycle. short effect

Inactive Publication Date: 2016-05-11
KUNSHAN SPECIAL TRANSFORMER MFR
View PDF5 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The insulating cylinder currently used is generally made of epoxy phenolic glass cloth by hot pressing and curing. The manufacturing process is relatively complicated, the working conditions are poor, and special equipment is required.
Generally, transformer manufacturers do not produce by themselves, but purchase from professional manufacturers, while outsourcing insulating cylinders, there are problems such as long delivery cycle and high price.
Especially for non-circular or other non-standard insulating cylinders, the cycle is longer and the price is higher
This will have a greater impact on transformer manufacturers
Some transformer manufacturers also use their own insulation cylinders, but due to their complex process, high cost, unsightly appearance and poor insulation performance, they are not ideal.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A New Processing Method for Insulating Cylinder
  • A New Processing Method for Insulating Cylinder
  • A New Processing Method for Insulating Cylinder

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0028] Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail:

[0029] Such as Figure 1-8 As shown, according to the shape and size of the insulating cylinder, a mold 1 with an adjustable inner cavity is processed with a thin plate of 1-3 mm. Use a 0.2mm thick pre-impregnated epoxy DMD coil 2 with the same width as the height of the insulating cylinder, and wind it to the required thickness on a foil winding machine or a wire winding machine (the effect of winding on a foil winding machine is better). The end is fixed firmly with double-sided adhesive tape, and then is cured in a drying room with a mold 1 at a curing temperature of 130-140° C. and a curing time of 3-4 hours. After solidification and cooling, shrink the adjusting screw 3, then the mold can be demoulded, and the two ends can be used after being smoothed.

[0030] The manufacturing process of this scheme is simple. Through the design of the shape a...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
widthaaaaaaaaaa
Login to View More

Abstract

The invention relates to a novel insulating cylinder processing method. A die can be processed by a 1-3 mm sheet, and the size of an inner cavity of the die is adjustable. Preimpregnating epoxy digital mirror device (DMD) rolling materials are in thickness of 0.2mm, and the width of the preimpregnating epoxy DMD rolling materials are the same with the height of the insulating cylinder. The preimpregnating epoxy DMD rolling materials is utilized to roll on a foil winder and a coiler to the requested thickness (coiling effects of foil winder is better). The tail end is fixed stably by double faced adhesive tapes, and then the die is carried into an oasthouse to solidify. The solidification temperature is 130 degrees - 140 degrees. The solidification time is 3 hours -4 hours. After the solidification is cooled, screws can be adjusted by shrinking and the die is demolded. When two ends are in rubdown, the die can be used. The novel insulating cylinder processing method provides an insulating cylinder which is beautiful in appearance, excellent in insulating performance, extremely high in strength, simple in manufacturing crafts, low in cost, short in production cycle, good in laboring conditions for middle-high voltage electricity electric equipment.

Description

technical field [0001] The invention relates to medium and high voltage transformers or reactors, in particular to a processing method for a novel insulating cylinder. Background technique [0002] In the prior art, for medium and high voltage transformers or reactors, in order to reduce the space distance between the coil and the iron core, between the inner coil and the outer coil, and strengthen the electrical strength of the insulation, generally between the coil and the iron core, the inner coil and the outer coil An insulating cylinder is installed between the coils. The insulating cylinder currently used is generally made of epoxy phenolic glass cloth by hot pressing and curing. The manufacturing process is relatively complicated, the working conditions are poor, and special equipment is required. Generally, transformer manufacturers do not produce by themselves, but purchase from professional manufacturers. However, outsourcing insulating cylinders has problems such...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01B19/00
Inventor 杨胜生
Owner KUNSHAN SPECIAL TRANSFORMER MFR
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products