Energy-saving middle-frequency-inverting automatic gang bonder with multiple transformers

A technology for transformers and group welding machines, which is applied in the field of energy-saving intermediate frequency inverter multi-transformer automatic group welding machines, can solve the problems of uneven current distribution of solder joints, large volume, low production efficiency, etc., and achieves high automatic control precision of solder joints. High power efficiency and high welding efficiency

Inactive Publication Date: 2013-06-05
SUZHOU IND PARK MINGYI ELECTRICAL APPLIANCE
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Problems solved by technology

[0002] At present, the known group welding machines are powered by power frequency AC, and use power frequency transformers to generate low-voltage instantaneous large currents for spot welding between metals. Since power frequency transformers require instantaneous high currents during work, they will generate large currents for the power grid It is well known that the power factor is low and the power supply efficiency is low. Due to the volume limit of the power frequency transformer, the multi-spot welding machine uses a common main transformer and a secondary circuit, and the current distribution of the welding points is not good. Even and cannot be adjusted, independent multi-loop control cannot be realized for group welding with more than dozens of solder joints, the production efficiency is low, the volume is large, the production cost is increased, and resources are wasted

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  • Energy-saving middle-frequency-inverting automatic gang bonder with multiple transformers

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Embodiment Construction

[0010] Such as figure 1 The intermediate frequency inverter power supply technology is applied as shown in the figure, and the power frequency alternating current is converted into high voltage direct current through a three-phase rectifier. The energy is stored and smoothed by the energy storage capacitor to become a stable direct current, and then the high-power IGBT (insulated gate bipolar transistor) The intermediate frequency inverter composed of power is converted into intermediate frequency PWM pulse wave, and then the intermediate frequency pulse width is adjusted by the controller to form a constant voltage or constant current output. It is converted into medium-frequency pulsating low-voltage direct current and loaded onto the welding head to weld multiple workpieces. In this scheme, since a high-voltage DC circuit is equipped with a large-capacity energy storage filter capacitor, the stored electric energy is released when the spot welding machine works instanta...

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Abstract

The invention relates to an energy-saving middle-frequency-inverting automatic gang bonder with multiple transformers. The energy-saving middle-frequency-inverting automatic gang bonder comprises a power-frequency power supply, a plurality of bonding heads, a three-phrase rectifier, an energy-storage capacitor, a middle-frequency inverter, a plurality of tapped middle-frequency transformers and a plurality of middle-frequency rectifiers. A controller is connected with the three-phrase rectifier, the energy-storage capacitor, the middle-frequency inverter and the tapped middle-frequency transformers respectively. The energy-saving middle-frequency-inverting automatic gang bonder can control gang bonding at multiple points accurately, can perform gang bonding simultaneously, and has the advantages of small size, high power factor, high power efficiency, low energy consumption and the like.

Description

technical field [0001] The invention relates to a multi-point group welding machine for welding metal products, in particular to an energy-saving intermediate frequency inverter multi-transformer automatic group welding machine. Background technique [0002] At present, the known group welding machines are powered by power frequency AC, and use power frequency transformers to generate low-voltage instantaneous large currents for spot welding between metals. Since power frequency transformers require instantaneous high currents during work, they will generate large currents for the power grid It is well known that the power factor is low and the power supply efficiency is low. Due to the volume limit of the power frequency transformer, the multi-spot welding machine uses a common main transformer and a secondary circuit, and the current distribution of the welding points is not good. Even and can not be adjusted, independent multi-loop control cannot be realized for group wel...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K11/24
Inventor 严益民
Owner SUZHOU IND PARK MINGYI ELECTRICAL APPLIANCE
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