Method for manufacturing reconstituted tobacco substrate by using dry method of paper making

A technology for reconstituting tobacco leaves and dry-process papermaking, which is applied in the preparation of tobacco, tobacco, application, etc., can solve the problems of substrate wet strength defect, limited speed, loss, etc., and achieves excellent tensile strength, excellent water resistance, and good processing. performance effect

A technology for reconstituting tobacco leaves and dry-process papermaking, which is applied in the preparation of tobacco, tobacco, application, etc., can solve the problems of substrate wet strength defect, limited speed, loss, etc., and achieves excellent tensile strength, excellent water resistance, and good processing. performance effect

CN103222676BActive Publication Date: 2015-05-20CHINA TOBACCO HUNAN INDAL CORP

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  • Method for manufacturing reconstituted tobacco substrate by using dry method of paper making
  • Method for manufacturing reconstituted tobacco substrate by using dry method of paper making
  • Method for manufacturing reconstituted tobacco substrate by using dry method of paper making

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] After the wood pulp paddle is crushed and defibrated into short fibers, it is stored in the storage tank. The length of a single fiber is 2-8mm, and the metering air is sent to the forming head box, and removed by the antistatic rope 3 and / or antistatic net 5 At the same time as the electrostatic effect, the negative pressure generated by the vacuum box 4 makes the fibers form a fluffy, disorderly and staggered short and thin layer on the forming net through the air-laid method, and then sprays the glue on the surface of the substrate, and uses compression when spraying. The air fully atomizes the adhesive-containing material liquid, sprays it on the surface of the substrate, and at the same time sucks it under negative pressure on the back of the sprayed surface. 70% sugar, 15% carboxymethyl starch, 10% cyclodextrin, 5% carboxymethyl cellulose), the substrate sprayed with glue is transported to the oven for drying, and then the other side is processed by the same proces...

Embodiment 2

[0032] After the bamboo pulp paddle is defibrated into single fibers, it is stored in a storage tank with a fiber length of 2mm-5mm. 10% of tobacco powder (fragments) is mixed into the storage tank, and the metering air is sent to the forming head box. While the antistatic rope 3 and / or the antistatic net 5 remove the static effect, the negative pressure generated by the vacuum box 4 makes the fibers form a fluffy and disorderly staggered short fiber thin layer on the forming net through the air-laid method, and then Spray the glue, use compressed air to fully atomize the glue when spraying, spray it on the surface of the substrate, and suck it under negative pressure on the back of the sprayed surface at the same time, the spraying amount of the adhesive accounts for 4% of the weight of the dry sheet substrate (adhesive The mass ratio is: 50% chitosan, 20% pullulan starch, 10% dextrin, 5% carboxymethyl cellulose, 15% glucomannan), and the substrate sprayed with glue is transpo...

Embodiment 3

[0034] After the wood pulp board is defibrated into single fibers, it is stored in the storage tank, and 10% short tobacco stem fibers and 10% tobacco powder (fragments) are added to the storage tank at the same time. The fiber length is 2mm-5mm, and the metering The wind is sent to the forming head box, and the static electricity is removed by the antistatic rope 3 and / or the antistatic net 5. At the same time, the negative pressure generated by the vacuum box 4 makes the fibers form a fluffy disordered pattern on the forming net through the air-laid method. The stacked non-structural force substrate, and then spray the composite adhesive material liquid mixed with the material liquid to improve the quality of the paper-based absorbent. When spraying, use compressed air to fully atomize the composite material liquid and spray it on the surface of the substrate. At the same time, the surface of the sprayed surface Negative pressure suction on the back side, the spraying amount ...

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Abstract

A method for manufacturing a reconstituted tobacco substrate by using a dry method of paper making comprises the following steps: after tobacco stems, plant fiber materials become short fibers by crushing and fiber dissolving, the short fibers are conveyed to forming head boxes to be broken up by wind, and the broken-up materials are evenly laid and adsorbed on a forming net of the dry method of paper making by the vacuumizing effect of an air suction device below the forming net to form a fiber film; an adhesive is added into the fiber film in a spraying manner, wherein a manner combining spraying through mist spray with vacuum suction on the back face of the spraying is adopted; and finally the reconstituted tobacco substrate with a dimensional lattice structure is obtained by oven-drying. Antistatic ropes are laid between the upper part of the forming net and the forming head boxes or between the forming net and openings of vacuum boxes, and / or antistatic nets are laid between the forming net and the openings of the vacuum boxes. According to the invention, dry method of paper making is firstly used successfully to manufacture the reconstituted tobacco substrate which has better wet strength, a stronger tensile capacity, a high load-carrying capacity, a high filling value and an excellent processing capability.

Description

technical field [0001] The invention relates to a tobacco product and its processing technology, in particular to a reconstituted tobacco leaf substrate prepared by a dry papermaking method. Background technique [0002] Reconstituted tobacco is also called reconstituted tobacco or homogeneous tobacco. It is mainly composed of tobacco powder fragments, tobacco stems or low-grade tobacco leaves, plus plant fibers, adhesives and other additives. Reconstituted tobacco leaves have been widely used as cigarette products as raw materials for tobacco products. Sheets made of low-grade tobacco raw materials have the characteristics of low cost, good filling performance, and can reduce the tar content in smoke. The manufacture began in the 1950s. The manufacturing methods mainly include three methods: papermaking method, thick stock method and roller pressing method. Due to the relatively backward technology of thick stock method and roller pressing method and many reasons in terms...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

Patent Timeline
20 May 2015
Publication
CN103222676B
IPC
A24B3/14
Inventors
胡旺顺; 梅建华