Buckling-restrained brace manufacturing device and method for manufacturing buckling-restrained brace by device

An anti-buckling bracing and manufacturing device technology, which is applied to manufacturing tools, earthquake resistance, building structures, etc., can solve the problems of difficult to achieve accurate positioning and limit, increased plane deflection recovery, and low leveling accuracy. Compact structure, reduced deflection and high flatness

Active Publication Date: 2015-04-22
柳州东方工程橡胶制品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. When the length of the anti-buckling support steel core is long, the steel core will form multiple bands of bending deformation. When the bending of multiple bands is leveled by applying a force perpendicular to the length direction of the steel core, the leveling accuracy is not high;
[0005] 2. After the leveled steel core is placed for a period of time, due to its own weight or the stress left by the leveling process, the plane deflection will gradually recover and increase;
[0006] 3. When assembling the steel core and the constraining sleeve, in order to reduce the deflection and deformation of the steel core in the constraining sleeve, it is necessary to design a positioning and deformation limiting device in the constraining sleeve, which not only increases the workload, but also due to space constraints, positioning and The limit is difficult to be accurate

Method used

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  • Buckling-restrained brace manufacturing device and method for manufacturing buckling-restrained brace by device
  • Buckling-restrained brace manufacturing device and method for manufacturing buckling-restrained brace by device
  • Buckling-restrained brace manufacturing device and method for manufacturing buckling-restrained brace by device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A kind of anti-buckling brace manufacturing device, described device comprises the clamping mechanism that is installed on the workbench 12, adjusts pad leveling mechanism, tension mechanism 8, control mechanism 7 and and The pressure sensor 6 used in conjunction with the tension mechanism, the clamping mechanism includes a front reaction force seat 13 and a receiving seat 4, the front reaction force seat is fixedly installed on one end of the worktable 12, and the receiving seat 4 is slidably connected in the workbench through the slide rail 10 The opposite side of the front reaction force seat and the receiving seat is equipped with clamps 1 and 3 for clamping the steel core, the clamp 1 is installed on the right side of the front reaction force seat, and the clamp 3 is installed on the left side of the receiving seat, The back side (right side) of the receiving seat is connected to the tension mechanism through the connector 5; one end of the tension mechanism 8 is c...

Embodiment 2

[0037] A method of manufacturing buckling-resistant braces using a buckling-resistant brace manufacturing device, comprising the steps of:

[0038] 1) Put the steel core 22 that has been leveled and straightened by applying a force perpendicular to the length direction of the steel core into the restraint sleeve 21, and clamp its two ends on the front reaction force seat 13 and the receiving seat 4 on fixtures 1 and 3;

[0039] 2) Start the power system of the tension mechanism to apply axial tension to the steel core for secondary leveling, and control the start and stop of the power system of the tension mechanism through the control mechanism 7 under the monitoring of the pressure sensor to keep the applied axial tension at Within the yield bearing capacity of the steel core;

[0040] 3) Start and adjust the leveling mechanism 11 to first adjust the horizontal height of the restraint sleeve 21 so that the position of the steel core 22 in the restraint sleeve is horizontall...

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PUM

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Abstract

A buckling-restrained brace manufacturing device comprises a clamping mechanism, an adjusting and leveling mechanism, a tension mechanism, a control mechanism and a pressure sensor, wherein the clamping mechanism is used for clamping a steel core, the tension mechanism is used for applying axial tension to the steel core to realize secondary leveling, the control mechanism is used for controlling stretching action and tension strength of the tension mechanism by extracting information of the pressure sensor, and the adjusting and leveling mechanism is used for adjusting a restraint sleeve to be centered. A manufacturing method includes the steps: clamping the steel core penetrating into the restraint sleeve; applying axial tension to the steel core to realize secondary leveling; adjusting the steel core to be positioned at the center of the restraint sleeve; sealing end openings of the restraint sleeve; filling fillers into the restraint sleeve; and unloading, loosening a fixture and taking down a finished product. The buckling-restrained brace manufacturing device is simple in structure, scientific in design, convenient to mount, economical and practical. The manufacturing method is simple to operate, accurate in control, fine in secondary leveling effect and low in manufacturing cost, the steel core is high in planeness precision, and superior overall performance of a buckling-restrained brace is ensured.

Description

technical field [0001] The invention relates to a production device and method for buckling-resistant braces used in bridges and construction projects, in particular to a device for manufacturing high-precision buckling-resistant braces and a method for manufacturing buckling-resistant braces using the same. Background technique [0002] The anti-buckling brace used in bridges and construction projects includes a restraint sleeve and a steel core inside the restraint sleeve. During the manufacturing process, how to control the accuracy of deflection and deformation of the steel core in the restraint sleeve has a great impact on the overall performance of the buckle-resistant brace. , because there is no special anti-buckling support manufacturing device, the main process currently used is: firstly, the deformation and deflection of the steel core is leveled and straightened by applying a force perpendicular to the length direction of the steel core, and then penetrated into t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04B1/98E04G21/00B23P19/10B23P19/00
Inventor 韦谋超叶明坤田文捷罗秋清刘进章黄光宇韦亮陆
Owner 柳州东方工程橡胶制品有限公司
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