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Welding-free circular pipe forming method

A forming method, a welding-free technology, applied in forming tools, perforating tools, applications, etc., can solve the problems of rising labor costs, increasing mold costs, error accumulation, etc., and achieve the effects of reduced production costs, simple molds, and improved efficiency

Inactive Publication Date: 2013-09-04
浙江炜驰汽车零部件股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The previous processing route is: 1. Select the round tube of the same specification for blanking (such as a length of 100mm, you can choose a sawing machine, a lathe, etc.), which is time-consuming; 2. The square hole and circle on the circumferential surface of the round tube need to be punched. , if it is not in the same plane, there are many parts to be formed, which will cause the accumulation of errors, and may require 3-4 times of stamping and forming (resulting in time-consuming, increased mold costs, and increased labor costs)
[0003] Use round pipe as raw material, the price is higher

Method used

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  • Welding-free circular pipe forming method

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Embodiment Construction

[0018] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0019] A method for forming a circular tube without welding, comprising the steps of:

[0020] Take the stamped flat plate and use a punch to form it once. The formed product will punch out four buckles 1 on the two short sides of the flat plate, punch a square hole 2 in the center of the flat plate, and punch out a square hole 2 in the lower long side of the flat plate. punch out a semicircle 3, such as figure 1 shown;

[0021] The first-time stamping and forming device is used for the first-time stamping and forming of the once-formed product, and the formed product is a flat plate with a semicircle in the middle, such as figure 2 As shown; the stamping forming device for the first time is composed of an upper die 4 of the stamping forming device for the first time and a lower die 5 of the stamping forming device for the first time, and a semicircular gr...

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PUM

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Abstract

The invention relates to a circular pipe forming method, in particular to a welding-free circular pipe forming method. The forming method includes forming a punch forming plate in one step by the aid of a punching machine; subjecting a one-step formed product to first-time punch forming by the aid of a first-time punch forming device; and then subjecting a first-time punch formed product to second-time punch forming by the aid of a second-time punch forming device. The welding-free circular pipe forming method has the advantages that the forming method is cost-saving (the circular pipe is substituted by a low carbon steel plate) and free of machining process, so that a die becomes simple in structure; welding is substituted by riveting process, so that production cost in manufacturing is lowered, sizes are kept constant, while thermal deformation in the welding is avoided; and besides, the welding-free circular pipe forming method is simple to operate and can improve efficiency.

Description

technical field [0001] The invention relates to a method for forming a round tube, in particular to a method for forming a round tube without welding. Background technique [0002] Many domestic companies now use short round tubes, and they need to punch out some shapes at various positions around the tube's circumference, such as square holes, semicircles, etc. This type of demand is very large, and it has very high requirements for various parameters. , such as the size tolerance of the bottom square hole, the position tolerance of the bottom square hole and the upper notch, the ellipticity of the round tube, etc., but the rigidity of the round tube is not high. The previous processing route is: 1. Select the round tube of the same specification for blanking (such as a length of 100mm, you can choose a sawing machine, a lathe, etc.), which is time-consuming; 2. Square holes and circles on the circumferential surface of the round tube need to be punched. , if it is not in ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D51/02B21D35/00B21D37/10B21D28/34
Inventor 董伟国何海波姜承文刘挺范王磊
Owner 浙江炜驰汽车零部件股份有限公司
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