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Low-elasticity structure line and manufacturing method thereof

A technology of elastic structure and manufacturing method, applied in the direction of slender elements, building elements, etc., can solve the problems of limited performance improvement, large elastic extension of metal wire, and can not meet low extension, etc., to achieve low relaxation and good resistance to cutting tension Fluctuation, the effect of good ability to carry mortar abrasive

Active Publication Date: 2013-10-09
陕西宝美升精密钢丝有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the chemical bonding between the straight steel wire and the rubber (or plastic) is poor, the steel wire will easily loosen in the rubber (or plastic), thus losing the skeleton reinforcement
During the wire saw cutting process, the ability of the straight steel wire to carry the chip mortar is limited, which limits the further improvement of the cutting speed
[0003] The performance of the deformed wire bent on two planes is improved compared with that of the straight steel wire, but because the projected area of ​​the metal wire per unit length on the cross section is still limited, the performance improvement is relatively limited
Although the straight steel wire can be helically deformed to make it have the characteristics of a spring, the elastic extension of the wire is quite large, which still cannot meet the low elongation requirements of some products.

Method used

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  • Low-elasticity structure line and manufacturing method thereof
  • Low-elasticity structure line and manufacturing method thereof
  • Low-elasticity structure line and manufacturing method thereof

Examples

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Embodiment 1

[0030] This embodiment is to process the high-carbon steel wire plated with brass on the surface. The high-carbon steel wire has a circular cross-section, a diameter of 0.11mm, a tensile strength of 3600MPa, and an elastic elongation of 1.2%. It is processed synchronously when drawing on a water tank wire drawing machine. complete, such as Figure 6 shown.

[0031] 1) The copper-plated steel wire is cold-drawn on the water tank wire drawing machine 1, and then drawn into a straight steel wire 100 with a diameter of 0.11 mm, a tensile strength of 3600 MPa, and an elastic elongation of 0.6% after passing through the finished product die 2.

[0032] The drawing compression rate of the finished mold 2 is 8%, therefore, the tension of the 0.11mm straight steel wire 100 behind the finished mold 2 is 11N, which is less than the yield force Rp of the high carbon steel wire 0.01 (17N).

[0033] 2) The straight steel wire 100 passes through two pairs of deformed gears 3 made of alloy ...

Embodiment 2

[0039] In this embodiment, high-carbon steel wire plated with brass is processed. The high-carbon steel wire has a circular cross section, a diameter of 1.15 mm, a tensile strength of 2300 MPa, and an elastic elongation of 1.7%.

[0040] (1) The straight steel wire 100 passes through two pairs of deformed gears 3 made of alloy steel that are perpendicular to each other under a tension of 319N, wherein each gear has a diameter of 80 mm, the first pair of gears has arc-shaped teeth with 40 teeth, and the second pair of gears has The 50-tooth arc-shaped tooth can obtain a three-dimensionally curved steel wire 100' within the scope of the columnar space. By adjusting the distance A between the top of the meshed upper gear 31 arc tooth 301 and the bottom of the lower gear 32 arc tooth groove 302 to 1.33mm, the longest axis of the projection of the steel wire 100' on the y-z plane is the wire bending The weight is controlled at 2.17mm, and the elastic elongation of the metal wire afte...

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Abstract

The invention discloses a low-elasticity structure line and a manufacturing method of the same. The low-elasticity structure line is a three-dimensional curved metal wire in a columnar space range, the length of the cross section of the columnar space is less than or equal to 2mm, and the elastic elongation percentage of the three-dimensional curved metal wire is less than 2%. The low-elasticity structure line overcomes the defects of existing straight metal wire structure line products, has higher adhesive force with rubber (or plastic) materials, meanwhile, low relaxation performance of a whole part is guaranteed, and the low-elasticity structure line has better capacity of carrying mortar grinding materials and capacity of resisting cutting tension fluctuation.

Description

technical field [0001] The invention relates to a low-elastic structural wire used for rubber (or plastic) skeleton reinforcement material or a wire saw for cutting hard material and a manufacturing method thereof. Background technique [0002] At present, most of the metal wires used for rubber (or plastic) skeleton reinforcing materials, or wire saws for cutting hard materials are linear steel wires (straight steel wires). If the chemical bonding between the straight steel wire and the rubber (or plastic) is poor, the steel wire will easily loosen in the rubber (or plastic), thereby losing the skeleton reinforcement. During the wire saw cutting process, the ability of the straight steel wire to carry the chip mortar is limited, which limits the further improvement of the cutting speed. [0003] The performance of the deformed wire bent on two planes is improved compared with that of the straight steel wire, but because the projected area of ​​the metal wire per unit lengt...

Claims

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Application Information

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IPC IPC(8): F16S3/00B21F1/00B21F1/02
Inventor 胡东辉
Owner 陕西宝美升精密钢丝有限公司
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