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High performance fiber layer composite board and preparation method thereof

A composite sheet and fiber composite technology, applied in the direction of chemical instruments and methods, lamination, layered products, etc., can solve the problems of large consumption, unstable production, unstable quality of fiber products, etc., and achieve good flame retardancy, comprehensive The effect of excellent mechanical properties

Active Publication Date: 2013-10-23
SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] With the rapid development of industry, high-performance fibers have also ushered in more and more application markets, but there are still many problems, such as unstable production, relatively large consumption, and the cost cannot be effectively reduced.
The main reasons are firstly affected by the insufficient supply of upstream raw materials, and secondly, the quality of fiber products is unstable and has not been able to meet market demand

Method used

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  • High performance fiber layer composite board and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Weigh the raw materials according to the following parts by weight: 50 parts of glass fiber, 50 parts of a mixture of PPS fiber and PEI fiber (the weight ratio of the two in the mixture is 3:1);

[0025] Mix the glass fiber with the mixture of PPS fiber and PEI fiber evenly, and put the mixed fiber into the opener for opening treatment; transport the opened mixed fiber to the carding machine for carding and forming, and then send it to the netting machine after carding Middle cross-laying; transport the laid fiber web to the needle punching machine for needle punching and compaction, and then pass through the roller press at room temperature to cut into the fiber composite felt of the required specifications.

[0026] The fiber composite felt prepared above is plasticized and molded at 290-330°C, the molding time is 0.5-2 min, and the pressure is 15-30 MPa, and then the upper and lower surfaces of the obtained fiber composite sheet are covered with PTFE film. Perform the sec...

Embodiment 2

[0028] Weigh the raw materials according to the following parts by weight: 50 parts of basalt fiber, 50 parts of PPS fiber;

[0029] Mix 50 parts of basalt fiber and 50 parts of PPS fiber evenly, and put the mixed fiber into the opener for opening treatment; transport the opened mixed fiber to the carding machine for carding and forming, and then send it to the netting machine after carding Cross-laying; the laid fiber web is transported to the needle punching machine for needle punching and compaction, and then rolled by a roller press at room temperature, and cut into the fiber composite felt of the required specifications.

[0030] The fiber composite felt prepared above is plasticized and molded at 290-330°C, the molding time is 0.5-2 min, and the pressure is 15-30 MPa. Then, the upper and lower surfaces of the obtained fiber composite sheet are covered with PTFE film. The second compression molding is performed at ℃, the molding time is 0.5-2min, the pressure is 15-30MPa, and ...

Embodiment 3

[0032] Weigh the raw materials according to the following parts by weight: 50 parts of aramid fiber, 50 parts of a mixture of PPS fiber and PEI fiber (the weight ratio of the two in the mixture is 1:1);

[0033] Mix 50 parts of aramid fiber and 50 parts of the mixture of PPS fiber and PEI fiber uniformly, and put the mixed fiber into the opener for opening treatment; transport the opened mixed fiber to the carding machine for carding and forming. After that, it is sent to the web-laying machine for cross-laying; the laid fiber web is transported to the needle punching machine for needle punching and compaction, and then it is rolled by a roller press at room temperature and cut into a fiber composite felt of required specifications.

[0034] The fiber composite felt prepared above is plasticized and molded at 290-330°C, the molding time is 0.5-2 min, and the pressure is 15-30 MPa. Then, the upper and lower surfaces of the obtained fiber composite sheet are covered with PTFE film. T...

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Abstract

The invention belongs to the field of special functional fiber composite boards, and discloses a high performance fiber layer composite board and a preparation method thereof. The composite board comprises reinforced fiber and organic fiber, wherein the weight ratio of the reinforced fiber to the organic fiber is 0.5-2. The preparation method comprises the following steps of: preparing a fiber composite felt; and carrying out mould-pressing, plasticizing and moulding on the fiber composite felt. According to the invention, the fiber layer composite board is prepared by mixing high performance fiber, and the board has the advantages of various fibers, so that high performance and function of high performance fiber are adequately exerted. The composite board prepared has good flame retardance, high temperature resistance, corrosion resistance and excellent mechanical performance, and can be applied to occasions with special demands, such as fireproof door plates and plates for vehicle windows.

Description

Technical field [0001] The invention belongs to the field of special functional fiber composite boards, and relates to a high-performance fiber layer composite board and a preparation method thereof. Background technique [0002] Polyphenylene sulfide (PPS) is a new type of high-performance thermoplastic resin, which has the advantages of high mechanical strength, high temperature resistance, chemical resistance, flame resistance, good thermal stability, and excellent electrical properties. It is used in electronics, automobiles, machinery, etc. It is widely used in chemical industry. Polyetherimide (PEI), a super engineering plastic made of amorphous polyetherimide, has the best high temperature resistance and dimensional stability, as well as chemical resistance, flame retardancy, electrical properties, high strength, High rigidity and other characteristics, PEI resin can be widely used in high temperature resistant materials, such as IC base, lighting equipment, FPCB (flexibl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/06B32B27/30B32B37/04B32B37/06D04H1/42D04H1/4382D04H1/46
Inventor 周一新
Owner SHANGHAI GENIUS ADVANCED MATERIAL (GRP) CO LTD