Unlock instant, AI-driven research and patent intelligence for your innovation.

Manufacturing method of glass substrate

A technology for glass substrates and manufacturing methods, applied in glass manufacturing equipment, glass molding, glass molding, etc., can solve the problems of temperature distribution balance damage, temperature distribution that cannot be reproduced, glass substrate warping and strain, etc., To achieve the effect of suppressing flatness

Active Publication Date: 2016-06-15
AVANSTRATE INC
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the annealing process, if the front end of the roller shaft 21 of the roller 20 that conveys the sheet glass is excessively cooled as described above, since the front end surface of the roller shaft 21 is not particularly insulated from the inside of the furnace, the front end surface of the roller shaft 21 is not insulated from the inside of the furnace. The thin plate glass near the front end of 21 is excessively cooled, or, even if the front end surface of the roller shaft 21 has a certain degree of thermal insulation performance, the low temperature roller shaft will take away more than 100% of the glass that passes through the roller material and contacts the surface of the roller. necessary heat, therefore, the equilibrium of the above-mentioned temperature distribution is disrupted, making it impossible to reproduce the pre-designed temperature distribution
As a result, the warpage and strain of the manufactured glass substrate tend to increase

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Manufacturing method of glass substrate
  • Manufacturing method of glass substrate
  • Manufacturing method of glass substrate

Examples

Experimental program
Comparison scheme
Effect test

no. 1 Embodiment approach

[0109] Image 6 It is a partial sectional front view showing the first embodiment of the method of cooling the roll shaft in the present invention.

[0110] The roller 30 shown here is equivalent to the aforementioned image 3 The conveyance rollers 250a-250c in the forming apparatus 200 shown are the roller 30 supported by the cantilever in this embodiment. Therefore, the roller 30 contacts the surface of the sheet glass flowing from above in the annealing furnace of the forming apparatus, and conveys the sheet glass downward.

[0111] The roller shaft 31 for supporting the roller 30 is formed in a hollow structure, and the roller 30 is fixed to the front end thereof. Usually, the material of the roller 30 is a material obtained by gathering inorganic fibers, and the material of the roller shaft 31 is, for example, martensitic stainless steel which has excellent heat resistance and high hardness. In this embodiment, the same material is used. In addition, the diameter of ...

no. 2 Embodiment approach

[0115] Figure 7 It is a partial cross-sectional front view showing the second embodiment of the cooling method of the roll shaft in the present invention.

[0116] Such as Figure 7 As shown, the present embodiment is characterized in that, in the above-mentioned first embodiment ( Image 6 ), the exposed exposed portion of the roller shaft 31 is covered with a heat insulating material 33 .

[0117] By covering the exposed exposed portion of the roller shaft 31 with the heat insulating material 33, the influence of the high temperature state (600° C. or higher) of the atmosphere received by the roller shaft 31 is reduced, so the cooling of the roller shaft 31 can be performed more effectively, The supply amount of the cooling medium can be significantly reduced.

[0118] As a method of covering with the above-mentioned heat insulating material 33 , for example, a method of covering the exposed roller shaft 31 with a cylindrical heat shield cover filled with a heat insulati...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention provides a making method of a glass substrate, can reproduce designed temperature distribution in a high precision, and can improve flatness (warpage) and strain of the glass substrate. In the glass substrate making method based on overflow down-drawing method, in order to reduce the warpage and strain of the glass substrate, on one hand, a roller is employed to pull a thin glass flowing from a formation body towards a lower direction, and on the other hand, temperature distribution of the width direction of the thin glass formed in annealing is controlled to be under presetting. Furthermore, the roller is cooled so the straightness of the roller can be kept in a preset standard value, and the temperature of the roller is controlled so as to prevent generation of influence to the temperature distribution.

Description

technical field [0001] This invention relates to the manufacturing method of the glass substrate which manufactures a glass substrate. Background technique [0002] A thin glass plate with a thickness of, for example, 0.5 to 0.7 mm is used as a glass substrate used in a flat panel display (hereinafter referred to as “FPD”) such as a liquid crystal display or a plasma display. This glass substrate for FPD has a size of 300×400 mm in the first generation, for example, but becomes 2850×3050 mm in the tenth generation. [0003] In order to manufacture such a large-sized glass substrate for FPDs, an overflow down-draw method is often used. The overflow down-draw method includes: a process of forming thin plate glass (sheet glass) under the forming body by overflowing (overflowing) molten glass from the upper part of the forming body in a forming furnace; and annealing the thin plate glass in an annealing furnace cooling process. In the annealing furnace, the sheet glass is dra...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C03B17/06
CPCC03B17/067
Inventor 前田伸广苅谷浩幸
Owner AVANSTRATE INC