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Production equipment and production process of a low-cost large-scale plastic part

A production process and technology for plastic parts, applied in the field of low-cost large-scale plastic parts production equipment and production process, can solve the problems of high price, decomposition, production obstruction, etc., and achieve the effect of wide application

Active Publication Date: 2016-01-06
张建国
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Large and ultra-large injection machines are expensive, often costing millions of dollars, and small companies have limited purchasing power, hindering production
In addition, large injection machines and large molds are large in size and weight, and are not easy to move during production, and they are rarely moved in actual production, so they cannot be used conveniently and flexibly according to needs; moreover, the mold wall thickness of large plastic parts is relatively large. The cooling time is long. In order to completely cool the large plastic parts, the large injection machine often has to work and stop working once the time is up. After the large plastic parts are completely cooled, they will continue to work. This will cause a waste of the injection molding machine, and some plastic parts Instability, when the injection molding machine is not working, if it is left for too long, the plastic will easily decompose in the barrel, which will easily lead to unstable performance of the final produced plastic parts

Method used

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  • Production equipment and production process of a low-cost large-scale plastic part
  • Production equipment and production process of a low-cost large-scale plastic part
  • Production equipment and production process of a low-cost large-scale plastic part

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Embodiment 1: refer to Figures 1 to 3 ,

[0036] A low-cost production equipment for large plastic parts, including 1 extruder, 4 vulcanizers and 4 molds arranged in sequence along the guide rail, the vulcanizer is installed on the mold, the extruder is installed on the movable guide rail, extrusion There is a feeding device on the extruder, and the power device of the extruder is a hydraulic cylinder. The present embodiment adopts the extruder whose screw diameter is 105mm, the power of the extruder is 18.5 kilowatts, the mold clamping force of each vulcanizer is 500 tons, the mold clamping power is 1.5 kilowatts, and the production size is a plastic building formwork of 0.6m*0.6m.

[0037] Sensors and stoppers are installed on the mold. When the material in the extruder is added to the set amount in the mold, the sensor and the limiter will send out a signal, the feeding valve in the mold will be closed, and the extruder will no longer inject material into the mold...

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Abstract

The invention relates to a production equipment and production process of low-cost large-scale plastic parts. The feeding and extrusion are divided into three steps. The machine is aligned with the mold of the next station, and the feeding and extrusion steps are repeated according to the set feeding time and sequence. In the production process of the present invention, the large-scale mold is not moved, but the extruder is moved by moving devices such as guide rails, thereby realizing the production of large-scale production parts at different stations.

Description

technical field [0001] The invention relates to a chemical production equipment and process, in particular to a production equipment and a production process of low-cost large-scale plastic parts. Background technique [0002] In chemical production, especially in the production of large plastic parts, such as plastic parts weighing more than 10 kg, the most common method is to use large and super large injection machines and large molds. Large and ultra-large injection machines are expensive, often costing millions of dollars, and small enterprises have limited purchasing power and production is hindered. In addition, large injection machines and large molds are large in size and weight, and are not easy to move during production, and they are rarely moved in actual production, so they cannot be used conveniently and flexibly according to needs; moreover, the mold wall thickness of large plastic parts is relatively large. The cooling time is long. In order to completely co...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C47/00B29C47/10B29C47/92B29C47/08B29C48/92
CPCB29C48/92B29C2948/92409B29C2948/92314
Inventor 张建国
Owner 张建国
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