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A kind of production technology of 1 series aluminum alloy casting ingot

An aluminum alloy ingot and production process technology, which is applied in the field of production technology of 1-series aluminum alloy ingot, can solve the problems of feather-like crystal, uneven grain size, and no consideration of Ti content, so as to reduce the dosage and reduce the Production cost, effect of preventing growth and aggregation

Active Publication Date: 2015-09-30
SOUTHWEST ALUMINUM GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The above-mentioned grain refinement process for 1-series aluminum alloy ingots does not take into account the actual Ti content in the melt after the melt reaches the holding furnace and passes through the degassing device. It mainly comes from Al-5Ti-B blocks and Al-5Ti-B wires. The Ti content of the melt reaching the holding furnace is generally only 0.002-0.004%, because there is a certain loss of Ti after passing through the degassing device, although before the degassing device Add 1.0~1.2Kg / tAl Al-5Ti-B wire, but the melt Ti is generally only 0.006~0.008% before the final casting
According to the actual test results, it is known that the Ti content of 0.006-0.008% cannot meet the first-grade grain size requirements of pure aluminum series aluminum alloy ingots, and the grain size of ingots is often 2-5, and the grain size is not uniform. There are many local coarse grains and feathery grains, which seriously affect the quality requirements of subsequent processing, especially the primary grain size of pure aluminum series aluminum alloy ingots used in CTP boards and "double zero" foils. Require

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] 15 tons of Al99.7 aluminum ingots and 15 tons of pure aluminum waste plates were directly alloyed in a melting furnace to obtain an alloy melt. The content of titanium in the alloy melt was detected to be 0.006wt%, and the alloy melt in the melting furnace was Transfer to the holding furnace, add 1.0kgAl-5Ti-B block during the furnace guide process, then carry out refining, degassing, slag removal, stirring, and slag removal in the holding furnace, and then stand still, and detect the titanium element in the alloy melt after standing The content of titanium element is 0.009wt%, and the Al-5Ti-B block of 0.8kg / tAl is added to the alloy melt after standing, so that the content of titanium element in the alloy melt of the holding furnace is 0.010~0.018wt%; The final alloy melt is casted. During the casting process, 1.5kg / t Al-5Ti-B wire provided by AlKBM company is added before the online degassing device, so that the titanium content of the ingot after casting is 0.020wt%....

Embodiment 2

[0033] 20 tons of Al99.7 aluminum ingots and 10 tons of pure aluminum waste plates were directly alloyed in a melting furnace to obtain an alloy melt. The content of titanium in the alloy melt was detected to be 0.004wt%, and 1.0kg / tAl Al-Ti master alloy, so that the content of titanium in the melting furnace is 0.008wt%, and then smelting again; transfer the alloy melt in the melting furnace to the holding furnace, and add 1.0kgAl-5Ti-B block during the furnace guide process , and then carry out refining, degassing, slagging, stirring, and slag removal in the holding furnace, and then leave it still, and detect that the content of titanium element in the alloy melt after standing is 0.010wt%; cast the alloy melt in the holding furnace In the casting process, 1.4kg / tAl Al-5Ti-B wire provided by KBM company is added before the online degassing device, so that the titanium content of the ingot after casting is 0.015wt%, and the alloy melt is cast to obtain 1 series aluminum all...

Embodiment 3

[0035] 10 tons of Al99.7 aluminum ingots and 20 tons of pure aluminum plates were directly alloyed in a melting furnace to obtain an alloy melt, and the content of titanium element in the alloy melt was detected to be 0.010wt%; the alloy melt in the melting furnace was transferred to into the holding furnace, add 1.4kgAl-5Ti-B blocks during the furnace guide process, and then carry out refining, degassing, slag removal, stirring and slag removal in the holding furnace and then stand still to detect the content of titanium in the alloy melt after standing The content is 0.015wt%, and 0.8kg / tAl Al-5Ti-B block is added to the alloy melt after standing, so that the content of titanium element in the holding furnace is 0.018%; the treated alloy melt is cast, cast During the process, 1.8kg / tAl Al-5Ti-B wire provided by KBM Company is added before the online degassing device, so that the titanium content of the ingot after casting is 0.025wt%. ingot. Experimental results prove that ...

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Abstract

The invention provides a production process of a 1 series aluminum alloy ingot. The production process comprises the following steps of (A) alloying an aluminum ingot and pure aluminum wastes in a smelting furnace, wherein the smelting furnace contains 0.005-0.01wt% of titanium; (B) introducing an alloy solution to a heat preserving furnace to carry out heat preservation treatment, and adding an Al-5Ti-B block in the introducing process, wherein the alloy solution is obtained in the step (A), and the heat preserving furnace contains 0.01-0.018wt% of titanium; (C) casting the alloy solution, and adding an Al-5Ti-B wire in the front of a degassing device in the casting process to obtain the 1 series aluminum alloy ingot, wherein the alloy solution is obtained in the step (B), and the 1 series aluminum alloy ingot contains 0.015-0.025wt% of titanium. The content of titanium in the aluminum alloy ingot is kept in a reasonable range, which provides a basis for grain refinement, so that the grain size of the prepared aluminum alloy ingot is kept at the level 1.

Description

technical field [0001] The invention relates to the technical field of aluminum alloy production technology, in particular to a production technology of a 1-series aluminum alloy ingot. Background technique [0002] Aluminum alloy is the most widely used non-ferrous metal structural material in industry, and has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical technology. According to the difference between the content of aluminum and the added elements in aluminum alloys, aluminum alloys are divided into 1 series aluminum alloys, 2 series aluminum alloys, 3 series aluminum alloys, 4 series aluminum alloys, 5 series aluminum alloys, 6 series aluminum alloys, and 7 series aluminum alloys. Alloys, 8-series aluminum alloys and 9-series aluminum alloys, among which 1-series aluminum alloys belong to the series with the largest aluminum content, with a purity of more than 99.00wt%. [0003] In the process of preparing pure a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/03C22C21/00B22D21/04B22D27/20
Inventor 廖知坚陈瑜杨荣东牟大强孙自鹏夏友龙代福生
Owner SOUTHWEST ALUMINUM GRP