A method and device for cutting large-diameter silicon carbide single crystals using diamond wire
A technology of silicon carbide single crystal and diamond cutting wire, which is applied in the direction of stone processing equipment, fine working devices, manufacturing tools, etc., can solve the problems of low production efficiency, large damage layer on the surface of the wafer, large material loss, etc., and achieve convenient operation , Efficient cutting effect
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Embodiment 1
[0052] The multi-wire cutting machine adopts an electroplated diamond cutting wire with a diameter of 400 μm, and utilizes the reciprocating high-speed cutting motion of the electroplated diamond wire to efficiently cut 2-inch SiC crystal rods;
[0053] The diamond cutting wire has an electroplated diamond particle size of 40-50 μm;
[0054] The substrate of the diamond cutting wire is high carbon steel wire with a diameter of 300 μm;
[0055] The swing angle is 0°;
[0056] The angle of the large-diameter SiC crystal is 0°
[0057] The specific cutting steps are as follows:
[0058] (1) Winding: the diamond cutting wire is equidistantly wound on the sheave, and a parallel wire network with uniform tension distribution is formed on the upper and lower sides of the sheave;
[0059] (2) Install the SiC crystal to be cut: fix the 2-inch SiC crystal rod to be cut on the workbench;
[0060] (3) Set the process parameters: set the running speed of the cutting line to 1100m / min a...
Embodiment 2
[0065] The multi-wire cutting machine uses an electroplated diamond cutting wire with a diameter of 150 μm, and utilizes the reciprocating high-speed cutting motion of the electroplated diamond wire to efficiently cut 2-inch SiC crystal rods.
[0066] The diamond cutting wire has an electroplated diamond particle size of 20-25 μm;
[0067] The substrate of the diamond cutting wire is high carbon steel wire with a diameter of 100 μm;
[0068] The swing angle is 5°;
[0069] The angle of the large-diameter SiC crystal is 0°
[0070] The specific cutting steps are as follows:
[0071] (1) Winding: the diamond cutting wire is equidistantly wound on the sheave, and a parallel wire network with uniform tension distribution is formed on the upper and lower sides of the sheave;
[0072] (2) Install the SiC crystal to be cut: fix the 2-inch SiC crystal rod to be cut on the workbench;
[0073] (3) Set the process parameters: set the running speed of the cutting line to 800m / min and ...
Embodiment 3
[0078] The multi-wire cutting machine adopts an electroplated diamond cutting wire with a diameter of 200 μm, and utilizes the reciprocating high-speed cutting motion of the electroplated diamond wire to efficiently cut 3-inch SiC crystal rods;
[0079] The diamond cutting wire has an electroplated diamond particle size of 25-30 μm;
[0080] The substrate of the diamond cutting wire is high carbon steel wire with a diameter of 150 μm;
[0081] The swing angle is 10°;
[0082] The angle of the large-diameter SiC crystal is 0°
[0083] The specific cutting steps are as follows:
[0084] (1) Winding: the diamond cutting wire is equidistantly wound on the sheave, and a parallel wire network with uniform tension distribution is formed on the upper and lower sides of the sheave;
[0085] (2) Install the SiC crystal to be cut: fix the 3-inch SiC crystal rod to be cut on the workbench;
[0086] (3) Set the process parameters: set the running speed of the cutting line to 900m / min a...
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