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Prevention and maintenance associated scheduling optimization method of large-batch customization production system

A technology for preventive maintenance and production systems, applied in forecasting, data processing applications, calculations, etc., can solve problems such as the inability to overcome the increasing complexity of decision-making and the difficulty in applying maintenance scheduling optimization of mass-customized production systems, to ensure response agility, Guaranteed to maximize the effect of guaranteed balance

Inactive Publication Date: 2014-07-30
SHANGHAI JIAO TONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the maintenance plan generated by this method is only for dual-equipment systems, and it is difficult to make effective decisions when the amount of calculations increases exponentially due to the increase in the number of equipment. Optimizing the actual maintenance scheduling of a mass customization production system consisting of two sets of equipment

Method used

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  • Prevention and maintenance associated scheduling optimization method of large-batch customization production system
  • Prevention and maintenance associated scheduling optimization method of large-batch customization production system
  • Prevention and maintenance associated scheduling optimization method of large-batch customization production system

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Embodiment Construction

[0033] The present invention will be described in detail below in conjunction with specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

[0034] In the following, a mass customization production system composed of seven pieces of equipment connected in series and in parallel in a certain hydraulic transmission device manufacturing enterprise will be used as an example to describe in detail, but the scope of protection of the present invention is not limited to the following embodiments.

[0035] Specifically include the following steps:

[0036] Step 1: Starting from the first maintenance period i=1, obtain the preventive maintenanc...

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Abstract

The invention discloses a prevention and maintenance associated scheduling optimization method of a large-batch customization production system. The method includes the steps that prevention and maintenance time interval output by an equipment layer is obtained in real time according to a random production plan issued by a market orientation order; delay of balance scheduling is adopted in advance for a system layer, a production conversion opportunity is dynamically used, and cost balance prioritization is carried out in real time; the prevention and maintenance work lead cost balance and work delay cost balance are calculated and compared, so that a maintenance dual-pendulum optimization decision is made; the combination prevention and maintenance result of the system layer is fed back to the equipment layer, a maintenance decision of a next cycle is planned, and a real-time, effective, economical and feasible associated optimization decision-making plan is dynamically and circularly provided. According to the prevention and maintenance associated scheduling optimization method of the large-batch customization production system, through balance maximization of the overall system maintenance cost, prominent economic benefits are brought to the large-batch customization production system of modern manufacturing enterprises.

Description

technical field [0001] The invention relates to a planning method in the technical field of production planning and maintenance decision-making, in particular to a preventive maintenance collaborative scheduling optimization method for a mass customization production system. Background technique [0002] With the increasingly fierce market competition, mass customization has been widely used as an advanced production mode in the transformation and development of today's manufacturing industry. The mass customization production system is configured by multiple equipment of different types according to the diverse batch product process, supporting enterprises to adapt to new market and social needs. Aiming at this kind of production system, research on production and maintenance collaborative decision-making is carried out, and a stochastic production-driven preventive maintenance dynamic scheduling optimization method is proposed, which can ensure the quality stability of mas...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06Q10/04
Inventor 夏唐斌奚立峰王猛陶辛阳
Owner SHANGHAI JIAO TONG UNIV
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