Blended superfine dust-free cloth and preparation method thereof

A clean cloth, polyester and nylon ultra-fine fiber technology, used in textiles and papermaking, dry cleaning fiber products, weft knitting and other directions, can solve the problems of increased product cost, rough surface, high price, etc., to improve cleaning cleanliness, The effect of simplifying the washing process and preventing reverse contamination

Active Publication Date: 2016-08-31
GUANGDONG SUOREC TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The price of polyester dust-free cloth is favorable, but the dust removal effect is average, and the surface is rough and easy to scratch the surface of precision products
The polyester-nylon composite superfine fiber dust-free cloth has excellent absorption and dust removal performance, and the surface is fine and not easy to scratch the surface of precision products, but it is expensive, which greatly increases the cost of the product, so it has not been widely used.
[0003] In addition, the dust-free cloth produced by the current dust-free cloth production method often has defects in cleanliness, dust adsorption capacity, wear resistance and decontamination ability that cannot meet the requirements, and the production process is relatively cumbersome.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Blended superfine dust-free cloth and preparation method thereof
  • Blended superfine dust-free cloth and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] It is the preparation example of dust-free cloth.

[0034] A blended ultrafine dust-free cloth is prepared according to the following steps:

[0035] 1) The polyester yarn 50D / 72F with a mass ratio of 1:2 and the polyester nylon superfine fiber yarn 75D / 35F are mixed and woven with a 40-needle circular knitting machine to make a gray cloth; the grammage of the prepared gray cloth is 105 ±12g / m 2 , width 2.24±0.02m, thickness 0.44±0.04mm;

[0036] 2) Add RO water (about 2400L) into the dye vat, and put the gray cloth prepared in step 1) into the dye vat according to the bath ratio of 1:6;

[0037] 3) Add penetrant JFC 1.2g / L, sodium hydroxide 8g / L, EDTA-4Na 1.2g / L, and degreasing agent LZC301A 3g / L into the dye vat; raise the temperature of the solution in the dye vat to 110°C and keep it warm for 35 minutes, a total of 40 minutes;

[0038] 4) Clean the gray cloth in the dye vat by washing while discharging, cool down to 50°C, keep warm for 3 minutes, and take a tota...

Embodiment 2

[0048] It is the preparation example of dust-free cloth.

[0049] A blended ultrafine dust-free cloth is prepared according to the following steps:

[0050] 1) The polyester yarn 50D / 72F with a mass ratio of 1:2 and the polyester nylon superfine fiber yarn 75D / 35F are mixed and woven with a 40-needle circular knitting machine to make a gray cloth; the grammage of the prepared gray cloth is 105 ±12g / m 2 , width 2.24±0.02m, thickness 0.44±0.04mm;

[0051] 2) Add RO water (about 2400L) into the dye vat, and put the gray cloth prepared in step 1) into the dye vat according to the liquor ratio of 1:7;

[0052] 3) Add penetrating agent JFC 1.5g / L, sodium hydroxide 10g / L, EDTA-4Na 1.5g / L, and degreaser (the degreaser in this example is LZC301A produced by Lianzhuang Technology) 4g / L in the dye vat L; raise the temperature of the solution in the dye vat to 110°C, keep it warm for 35 minutes, and take a total of 40 minutes;

[0053] 4) Clean the gray cloth in the dye vat by washing...

Embodiment 3

[0063] It is the preparation example of dust-free cloth.

[0064] A blended ultrafine dust-free cloth is prepared according to the following steps:

[0065] 1) The polyester yarn 50D / 72F with a mass ratio of 1:2 and the polyester nylon superfine fiber yarn 75D / 35F are mixed and woven with a 40-needle circular knitting machine to make a gray cloth; the grammage of the prepared gray cloth is 105 ±12g / m 2 , width 2.24±0.02m, thickness 0.44±0.04mm;

[0066] 2) Add RO water (about 2400L) into the dye vat, and put the gray cloth prepared in step 1) into the dye vat according to the bath ratio of 1:5;

[0067] 3) Add penetrating agent JFC 1g / L, sodium hydroxide 6g / L, EDTA-4Na 1g / L, and degreaser (the degreaser of this embodiment is LZC301A produced by Lianzhuang Technology) 2g / L in the dye vat; Raise the temperature of the solution in the dye vat to 105°C and keep it warm for 35 minutes, a total of 40 minutes;

[0068] 4) Clean the gray cloth in the dye vat by washing while disch...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention provides a method for preparing a blended ultra-fine dust-free cloth and the prepared dust-free cloth. The main steps include: mixing and weaving polyester yarns with a mass ratio of 1:2 and polyester nylon ultra-fine fiber yarns with a knitting machine Make gray cloth; put the gray cloth into the dyeing vat according to the bath ratio of 1:5~7; add penetrant, sodium hydroxide, EDTA-4Na, and degreaser into the dyeing vat; wash while washing, soak in acetic acid , wash again, then add detergent, and wash the gray cloth etc. again in the way of washing while washing. According to the preparation method of the blended superfine dust-free cloth provided by the invention, the prepared dust-free cloth not only has good characteristics such as wear resistance, cleanliness, and decontamination ability, but also effectively reduces costs and has a simple process flow.

Description

technical field [0001] The invention belongs to the field of dust-free cloths, and in particular relates to a dust-free cloth blended with polyester and polyester-nylon composite superfine fibers, which is used to replace conventional polyester-nylon composite superfine dust-free cloths in the industry. Background technique [0002] Dust-free cloth is a kind of chemical cloth widely used in electronic optical medical semiconductor equipment. It has high requirements for its own cleanliness, absorption, dust removal and wear resistance. At present, polyester dust-free cloth, Or a polyester-nylon composite ultra-fine dust-free cloth. The price of polyester dust-free cloth is favorable, but the dust removal effect is average, and the surface is rough and easy to scratch the surface of precision products. The polyester-nylon composite superfine fiber dust-free cloth has excellent absorption and dust removal performance, and its surface is delicate and difficult to scratch the s...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D06L1/16D04B1/16
Inventor 钟欣
Owner GUANGDONG SUOREC TECH
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