Wet-strength waste paper recycling chemical mechanical pulping system

A chemical mechanical and recycling technology, applied in recycling technology, paper recycling, processing waste paper, etc., can solve the problems of high power consumption, affecting paper copying, and low efficiency

Active Publication Date: 2014-10-29
JIANGSU JINWO MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this technology are (1) the production of high-consistency pulp is discontinuous and takes a long time; (2) the power consumption is high; (3) the wet strength agent has not been chemically treated, which will cause Re-flocculation affects paper making; (4) The presence of wet strength agents will affect the use of other chemicals such as resident additives during paper making
Existing problems: (1) The yield of waste paper pulp is low, and a large amount of fiber raw materials are degraded and enter the pulping wastewater, which increases the difficulty and cost of wastewater treatment; (2) If the dissociated waste paper pulp is not bleached, the pulp whiteness It is very low and can only be used in some paperboards that do not require high whiteness, and the use of pulp is limited; (3) The chemical cooking method has a strong chemical effect on waste paper pulp, resulting in a decrease in the degree of cellulose polymerization, which leads to a physical breakdown of the pulp. decrease in strength
[0013] Existing problems: hypochlorite treatment can effectively treat bleached PAE wet-strength paper, and the cost is low, but it cannot completely repulp non-bleached wet-strength paper, and it will increase the amount of chloroform and tetrachloride in the discharged sewage. Loading of adsorbable organic halides (AOX) such as ethane, which is also a negative factor limiting the use of hypochlorite
[0017] Problems: During the neutral or alkaline repulping process, because the free radicals generated by the decomposition of peroxodisulfate can extract the hydrogen on the lignin to form non-reactive free radicals, so that most of the wet strength resins are not damaged. Oxidation, therefore, peroxodisulfate is not very effective for unbleached kraft pulp, chemical thermomechanical pulp and OCC wet strength paper, which is difficult to repulp
Although an excess of peroxodisulfate can overcome this side reaction, it is too expensive, inefficient and damaging to the fiber

Method used

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  • Wet-strength waste paper recycling chemical mechanical pulping system
  • Wet-strength waste paper recycling chemical mechanical pulping system
  • Wet-strength waste paper recycling chemical mechanical pulping system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073] Example 1: Bleaching paper machine breaks and scraps containing wet strength agents, repulping and recycling

[0074] Broken paper and leftovers are conveyed by the chain conveyor to the hydropulper and shredded into paper pieces, then sent to the drum washing machine 4 to adjust the concentration to 3% for washing and slag removal, and then pumped by the material pump 5 to The oblique spiral dehydrator 6 dehydrates and concentrates, and then transports it to the steaming chamber 7 for steaming for 15 minutes. The steam pressure is 0.3MPa. According to the weight percentage of the absolute dry raw material, when entering the steaming chamber, spray 0.1% rewetting agent; after steaming, the tablet is sent to the first twin-screw impregnation machine 9 by the third screw conveyor 8, extruded and kneaded into a silk ball and concentrated to about 35% concentration, and then according to the weight of the absolute dry raw material Percentage, add 1% liquid NaOH and appro...

Embodiment 2

[0076] Example 2: Unbleached paper machine broke and scrap repulping recycling with wet strength agent

[0077] Broken paper and leftovers are transported by the chain conveyor to the hydraulic pulper and shredded into paper pieces, and then transported to the drum washing machine 4 to adjust the concentration to 4% for washing and slag removal, and then pumped by the material pump 5 to the inclined Spiral dehydrator 6 is dehydrated and concentrated, and then transported to the steam chamber 7 for steaming for 25 minutes. The steam pressure is 0.45MPa. According to the weight percentage of the absolute dry raw material, when transported to the steam chamber, spray 0.12% rewetting agent; after steaming, the tablet is sent to the first twin-screw impregnation machine 9 by the third screw conveyor 8, extruded and kneaded into a silk ball and concentrated to about 40% concentration, and then according to the weight of the absolute dry raw material Percentage, add 1.2% H by meter...

Embodiment 3

[0079] Example 3: Repulping of unbleached waste paper and waste carton board containing wet strength agents

[0080]The waste paper and waste cardboard are conveyed by the chain-plate conveyor to the shredder and shredded into paper pieces, and sent to the drum washing machine 4 to adjust the concentration to 5% for washing and slag removal, and then pumped by the material pump 5 Dehydration and concentration in the oblique spiral dehydrator 6, and then transported to the steaming chamber 7 for steaming for 30 minutes, the steam pressure is 0.6 MPa, according to the weight percentage of the dry raw material, when transported to the steaming chamber, it is sprayed into the steaming chamber at the feed port. 0.15% rewetting agent; after steaming, the flakes are sent to the first twin-screw impregnation machine 9 by the third screw conveyor 8, extruded and kneaded into silk balls and concentrated to about 45% concentration, and then according to the absolute dry raw material % ...

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Abstract

The invention discloses a wet-strength waste paper recycling chemical mechanical pulping system. In the material process running direction, the system comprises first conveying equipment, a crusher, second conveying equipment, a tumbler-type washing machine, an oblique spiral dehydrator, a steaming bin, a third spiral conveyer, a first double-screw impregnator, a first reaction bin, a fourth spiral conveyer, a second double-screw impregnator, a second reaction bin, a fifth spiral conveyer, a latency chest, a pulp pump, a fiber separator, a purification, filtration and concentration device and a pulp storage device. The uniform-discharging-type reaction bins are used for achieving uniform discharging so as to reduce the load fluctuation amplitude; the rotary material-poking-type steaming bin is used for eliminating the bridging phenomenon, sufficiently steaming materials so as to soften the materials and reducing chemical consumption; the double-screw impregnators are used for dissociating wet-strength waste paper gradually, achieving high-concentration mixing and homogeneous immersion of chemical agents and pulp and improving the chemical reaction efficiency. The problems that when the wet-strength waste paper is recycled for pulping, the dissociation rate is low and the strength is greatly reduced are solved through the effects of mechanical strength and chemical treatment.

Description

technical field [0001] The invention relates to a pulping system and a pulping method, in particular to a waste paper recovery and reuse chemical mechanical pulping system and pulping method. Background technique [0002] Waste paper is an important fiber raw material for papermaking. All countries attach great importance to the recycling of waste paper resources. The world's waste paper recycling volume increased from 182.6 million tons in 2005 to 223.4 million tons in 2010; the recovery rate increased from 49.8% to 56.6%. , developed countries generally exceed 60%, and South Korea and Germany exceed 80%. my country's waste paper pulping increased from 28.1 million tons in 2005 to 53.05 million tons in 2010, and its proportion in the total pulp consumption increased from 54.0% to 62.7%, of which domestic waste paper pulp increased from 27.8% to 38.0%. During the "Twelfth Five-Year Plan" period, the increase in waste paper pulp is about 14 million tons. The domestic waste ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D21B1/32
CPCD21B1/32D21C5/02Y02W30/64
Inventor 曹堪洲范刚华徐涛
Owner JIANGSU JINWO MACHINERY
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