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Continuous edge protected barrier assemblies

An edge, continuous technology, applied in the field of flexible photovoltaic solar cell modules, which can solve the problems of difficult handling, difficult to make flexible, heavy glass, etc.

Inactive Publication Date: 2014-11-19
3M INNOVATIVE PROPERTIES CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But glass is heavy, brittle, difficult to make flexible and difficult to handle

Method used

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  • Continuous edge protected barrier assemblies
  • Continuous edge protected barrier assemblies
  • Continuous edge protected barrier assemblies

Examples

Experimental program
Comparison scheme
Effect test

example

[0102] Material

[0103] UBF 9L: "3M TM Ultra Barrier Solar Film 9L", commercially available from 3M Company

[0104] UBF 5S: "3M TM Ultra Barrier Solar Film 5S", available from 3M Company

[0105] 8172PCL: "3M OPTICALLY CLEAR ADHESIVE 8172PCL", commercially available from 3M Company, St. Paul, MN.

[0106] ETFE: surface-treated (C-treated) ethylene-tetrafluoroethylene film, available under the trade name " ETFE" is commercially available from St. Gobain Performance Plastics, Wayne, NJ.

[0107] Opaque ETFE: surface treated (DCS) black ethylene-tetrafluoroethylene film "Film25GB 1150DCS 2010", available under the trade name " "ETFE" is commercially available from Asahi Glass Ltd., Tokyo, Japan.

[0108] Primer 94: "3M TM Tape Primer 94", commercially available from 3M Company, St. Paul, MN.

example 1

[0115] A sample of the "UBF 9L" barrier film laminate was cut into 7.6 cm (3 inches) x 13 cm (5 inches) pieces. A piece of "3M PAINT REPLACEMENT TAPE (APPLIQUE) 5004", commercially available from 3M Company, St. Paul, MN, was adhered to the weatherable topsheet of the "UBF 9L" laminate. Remove the protective liner from the decal to expose the pressure sensitive adhesive and apply it to the "UBF 9L" by hand pressure. This article is intended to simulate the light blocking edge of "UBF 9L". This sample was then cut into 1.3 cm (0.5 inch) x 13 cm (5 inch) strips, and the peel adhesion was measured in the same manner as in Comparative Example 1. A total of 4 samples were measured and the average of the combined 4 samples is reported in Table 1.

[0116] Light Exposure and Peel Test Results

[0117] The sample of Example 1 was placed in a xenon arc weathering apparatus with a daylight filter operating according to ASTM G155. Expose the sample to a nominal 1187MJ / m 2 The tota...

example 2

[0121] A "UBF 5S" barrier film sheet (3 inches by 5 inches) (comprising a PET substrate and a barrier laminate, which was obtained from 3M Company, St. Paul, MN) was used. A multilayer film laminate comprising an opaque protective layer and a weatherable topsheet was prepared. The barrier coated side of the "UBF 5S" barrier film laminate was marked with a black "SHARPIE" brand permanent marker (commercially available from Sanford Corp., Oakbrook, IL.) (obtained) is colored such that the entire "UBF 5S" barrier film laminate is substantially opaque (as defined herein). A piece of acrylic pressure sensitive adhesive (available from 3M Company, St. Paul, MN) under the trade designation "Optically Clear Adhesive 8172PCL" with one liner removed 8172PCL)" commercially available) hand laminated to a layer of "SHARPIE" brand ink. The adhesive release liner was then removed and laminated to 50 micron (2 mil) ethylene tetrafluoroethylene (ETFE) commercially available from St. Gobain, ...

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PUM

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Abstract

This disclosure generally relates to films capable of use in a flexible photovoltaic solar module, rolls of films capable of use in a flexible photovoltaic solar module, processes of making the films and rolls of films, to flexible photovoltaic solar modules including such films, and to methods of making flexible solar modules. One exemplary process involves providing at least two discrete segments of a multilayer barrier film and placing a segment of protective layer adjacent to two of the adjacent discrete segments of multilayer barrier film such that the first and second terminal edges of the segment of protective layer span the gap between the discrete segments of barrier film to form a continuous film.

Description

technical field [0001] The present disclosure relates generally to films that can be used in flexible photovoltaic solar cell assemblies, rolls of film that can be used in flexible photovoltaic solar cell assemblies, methods of making the films and rolls of film, and to flexible photovoltaic solar cells comprising such films components. Background technique [0002] Emerging solar technologies such as organic photovoltaics (OPV) and thin film solar cells such as copper indium gallium diselenide (CIGS) need protection from water vapor and need to be durable in outdoor environments (e.g. to ultraviolet (UV) light) . Glass has generally been used as an encapsulation material for such solar devices because glass is a very good water vapor barrier, optically transparent and stable to UV light. But glass is heavy, brittle, difficult to make flexible and difficult to handle. Attention has been paid to developing transparent flexible encapsulation materials to replace glass, whic...

Claims

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Application Information

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IPC IPC(8): A47G19/22
CPCA47G19/22Y02E10/50B32B7/12B32B15/04B32B15/20B32B27/08B32B27/281B32B27/285B32B27/286B32B27/288B32B27/304B32B27/32B32B27/36B32B27/365B32B37/223B32B37/226B32B2250/44B32B2255/10B32B2255/26B32B2307/41B32B2307/54B32B2307/71B32B2307/712B32B2307/7246B32B2307/7265B32B2327/12B32B2457/00B32B2457/12H01L31/048Y10T156/1095Y10T156/1097
Inventor M·D·韦格尔M·D·德尔莫尔D·M·布鲁纳A·T·拉夫
Owner 3M INNOVATIVE PROPERTIES CO
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