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Blast furnace multiple working condition fault separation method and system based on sparse contribution plot

A technology of fault separation and multi-working conditions, which is applied in the direction of electrical testing/monitoring, etc.

Active Publication Date: 2014-12-10
TSINGHUA UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] One of the technical problems to be solved by the present invention is to provide a blast furnace multi-working-condition fault separation method based on a sparse contribution graph, which can solve the problem of big data in the blast furnace multi-working Fast and accurate isolation of faults

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  • Blast furnace multiple working condition fault separation method and system based on sparse contribution plot
  • Blast furnace multiple working condition fault separation method and system based on sparse contribution plot
  • Blast furnace multiple working condition fault separation method and system based on sparse contribution plot

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no. 1 example

[0049] figure 1 is a schematic flow chart of the blast furnace multi-working condition fault isolation method based on the sparse contribution graph according to the first embodiment of the present invention, and the following reference figure 1 Each step of this implementation will be described in detail.

[0050] In step S110 (the word "step" is omitted below), normal data corresponding to each detected variable under different working conditions are collected as a training sample set.

[0051] Taking the blast furnace system as an example, the normal data corresponding to different detection variables under different working conditions are generally collected from the process database. The detection variable is the physical quantity to be collected by the sensor installed inside the blast furnace system, such as furnace top pressure, hot air temperature, cold air flow rate, cold air pressure, soft water temperature, hot air pressure, etc. There are more than 30 detection v...

no. 2 example

[0099] Figure 7 is a schematic structural diagram of a blast furnace multi-working-condition fault isolation system based on a sparse contribution graph according to the second embodiment of the present invention. Refer below Figure 7 Describe the components and functions of the system.

[0100] Such as Figure 7 As shown, the system includes a data collection module 71, a dictionary augmentation module 73 connected with the data collection module 71, a sparse coding module 75 connected with the dictionary augmentation module 73, a fault detection module 77 connected with the sparse coding module 75, and A fault separation module 79 connected with the fault detection module 77. The data collection module 71 , dictionary augmentation module 73 , sparse coding module 75 , fault detection module 73 , and fault separation module 79 of this embodiment respectively execute steps S110 , S120 , S130 , S140 and S150 of the first embodiment. It will not be expanded in detail here....

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Abstract

The invention discloses a blast furnace multiple working condition fault separation method and a blast furnace multiple working condition fault separation system based on a sparse contribution plot. The blast furnace multiple working condition fault separation method based on the sparse contribution plot includes the steps of a data collection step: collecting normal data corresponding to each detection variable under different working conditions, and using the normal data as a training sample set; a dictionary augmentation step: obtaining a dictionary based on the training sample set, and obtaining an augmentation dictionary by performing augmentation processing on the dictionary; a sparse coding step: using the augmentation dictionary to achieve sparse coding of online data; a fault detection step: calculating a dictionary reconstitution residual error of the online data based on the sparse coding, comparing the dictionary reconstitution residual error with a control limit of the dictionary reconstitution residual error, and if the dictionary reconstitution residual error is larger than the control limit, judging that a fault occurs and executing a fault separation step; the fault separation step: calculating a sparse contribution value of each detection variable, and drawing the sparse contribution plot according to the sparse contribution values so as to perform fault separation. The blast furnace multiple working condition fault separation method based on the sparse contribution plot has a sparse characteristic, and facilitates rapid and accurate separation for the fault.

Description

technical field [0001] The invention belongs to the field of flow industry process monitoring and fault diagnosis, and in particular relates to a blast furnace multi-working-condition fault separation method and system based on a sparse contribution graph. Background technique [0002] For process monitoring and fault isolation problems, traditional process monitoring methods mostly use Multivariable Statistical Process Control (MSPC), in which Principal Component Analysis (PCA) and Partial Least Squares (Partial Least Squares) , PLS) as representatives and other methods have been successfully applied in industrial process monitoring. [0003] Traditional fault isolation methods, such as contribution graphs and refactoring-based contribution graphs, also achieve good results in some applications. Both the traditional MSPC method and the fault isolation method assume that the process runs under a single operating condition, but in fact, due to changes in raw materials and fu...

Claims

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Application Information

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IPC IPC(8): G05B23/02
Inventor 周东华宁超陈茂银
Owner TSINGHUA UNIV
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