A rolling control method based on the radius of the base circle of the ribbed steel bar rolling pass

A control method and technology of ribbed steel bars, which are applied in rolling mill control devices, metal rolling, metal rolling, etc., can solve problems such as distortion, high debugging work intensity, and changes in rolled product specifications.

Active Publication Date: 2016-03-09
YUNNAN KUNGANG ELECTRONICS INFORMATION TECH CO LTD
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method mainly relies on the working experience of rolling mill technicians. There are many uncertain factors in the adjustment of rolling mills, such as rolling temperature, rolling mill pass wear, and small fluctuations in the size of incoming materials, which will cause changes in the specifications of rolled products, resulting in The rolling quality is unstable; in addition, due to the thermal expansion coefficient of hot-rolled ribbed steel bars, the pass design formula is extremely complicated (trigonometric functions, square roots, etc.), and the purely theoretical pass design will easily cause data deviation, In the process of tooling development for new specifications of ribbed steel bars, the rolling pass tooling needs to be repeatedly modified and debugged according to the actual trial production situation, resulting in high intensity of debugging work, and also affects the production efficiency of the rolling mill, making it difficult to adapt to the multi-variety of the market change in demand

Method used

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  • A rolling control method based on the radius of the base circle of the ribbed steel bar rolling pass
  • A rolling control method based on the radius of the base circle of the ribbed steel bar rolling pass
  • A rolling control method based on the radius of the base circle of the ribbed steel bar rolling pass

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Experimental program
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Effect test

Embodiment 1

[0054] Such as figure 2 As shown, the control method is as follows:

[0055] S100: According to the pass design calculation formula of the hot-rolled ribbed steel bar finishing mill (α=30°):

[0056] R=[D–nΔ]×η / 2, n=0~0.1, establish the function mapping model of base circle radius R and cold state nominal diameter D, deviation Δ and thermal expansion coefficient η.

[0057] S200: Obtain rolling equipment parameters and product characteristic information from the rolling mill industrial control system at the production site based on the TCP / IP protocol, and establish a functional relationship f(d,δ)=g(R) between the deviation δ and the base circle radius R, and Store the D, Δ, η, d, δ values ​​in the database.

[0058] S300: According to the functional relationship established in step (2), whenever there is a large deviation (δ) between the measured weight of the rolled piece and the standard weight, the system will make statistics on the historical data. If a data group sim...

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Abstract

The invention discloses a rolling control method based on the ribbed bar rolling hole-type base circle radius. The method comprises the steps of model building, model configuring, rule building and process controlling. The method is carried out from the computational formula of the hot-rolled ribbed bar rolling hole-type base circle radius; production technological parameters collected by an existing production process control system are associated with the national standard stipulation; equipment rolling parameters and macro product parameters which are not associated originally are closely combined together through the mathematical function relationship; a corresponding function relation of base circle radius related parameters and product production rolling process technological parameters is built; intelligent learning and fuzzy control in the production technology rolling process can be achieved, and finally a set of rolling equipment parameters and a set of finished product technological parameters which can be applied to actual production guidance or production process controlling can be obtained. Therefore, the quality control level of the hot-rolled ribbed bar base circle radius is improved, and the automatic control over the intelligence of the mill base circle radius can be achieved.

Description

technical field [0001] The invention belongs to the technical field of industrial automation, and in particular relates to a production process control method based on real-time base circle radius parameters in ribbed steel bar rolling, which can improve the rolling quality control level and facilitate automatic production. Background technique [0002] Ribbed steel bars are made of ordinary wires and bars that are cold-rolled or hot-rolled and extruded into ribbed steel bars, commonly known as rebars. Because their strength is higher than that of primary steel, they are widely used in civil engineering construction such as houses, bridges, and roads. . [0003] For hot-rolled ribbed steel bars, after years of data collection and production practice, the radius of the base circle (that is, the R system) has the greatest impact on the specification accuracy. In actual production, if the radius of the base circle can be accurately controlled, it will not only ensure that the ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21B37/00
CPCB21B1/163B21B37/00
Inventor 皮坤陈劲松陈子敏杜晓冬
Owner YUNNAN KUNGANG ELECTRONICS INFORMATION TECH CO LTD
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