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Roll forming method of thick-walled ring forgings made of bearing steel

A bearing steel and wall ring technology, which is applied in the field of rolling forming of bearing steel thick-walled ring forgings, can solve the problems of destroying the metal streamline of the end face of the forging, the temperature rise of the end face of the forging, and affecting the quality of the forging, etc.

Active Publication Date: 2016-08-24
GUIZHOU ANDA AVIATION FORGING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The first method will destroy the metal flow line on the end face of the forging, reduce the strength of the ring, and waste materials
Although the second method suppresses the height increase on both sides of the inner wall and the outer wall, it is easy to cause excessive metal materials to flow to the upper ends of the inner wall and the outer wall, where they accumulate and form folds; and if the pressing speed of the cone roller is too high Fast, it will also cause a serious temperature rise on the end face of the forging, which will seriously affect the quality of the forging

Method used

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  • Roll forming method of thick-walled ring forgings made of bearing steel
  • Roll forming method of thick-walled ring forgings made of bearing steel
  • Roll forming method of thick-walled ring forgings made of bearing steel

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specific Embodiment approach

[0030] The main chemical element content (percentage by weight) of the alloy is: C content 0.17%-0.23%, Mn content 0.30%-0.60%, Si content 0.15%-0.40%, S content ≤ 0.030%, P content ≤0.030%, the content of Cr is 1.25%-1.75%, the content of Ni is 3.25%-3.75%, the content of Cu is ≤0.25, and the balance is Fe.

[0031] The steps of this method are as follows:

[0032] Step 1: Prepare the intermediate blank

[0033] Heating the G20Cr2Ni4 alloy bar blanked according to the specifications to the deformation temperature of 1120°C to 1220°C in the forging heating furnace, upsetting, punching, and pre-rolling into a rectangular ring billet.

[0034] Put the rectangular ring blank on the cutting board 300 of the press, and then place the special mold 200 evenly on the rectangular ring blank, as figure 1 As shown, the pressing hammer 400 is driven downward with a downward force of F=380KN-3500KN, and the rectangular ring blank is pressed into the required special-shaped ring blank 100...

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Abstract

The invention discloses a roll forming method for a thick-wall ring forging of bearing steel. The method comprises the steps that an intermediate billet is designed into a special-shaped ring billet first, wherein the position close to the inner wall is provided with a boss; various sizes of the special-shaped ring billet are calculated according to the isovolumetric principle; a special die is designed according to the shapes and sizes of the special-shaped ring billet; a bearing steel bar is heated to the deformation temperature, upset, punched, pre-rolled and manufactured into the special-shaped ring billet under the effect of the special die; the special-shaped ring billet is reheated to the deformation temperature and rolled into a thick-wall ring forging with the cooperation of suitable rolling parameters. By means of the roll forming method, the defects of grooves, folding and the like appearing in the rolling process of the thick-wall ring forging can be effectively overcome, and the rolling quality of the thick-wall ring forging is improved. The roll forming method is used for roll forming of the thick-wall ring forging.

Description

technical field [0001] The invention relates to a rolling forming method of a ring forging, in particular to a rolling forming method of a bearing steel thick-walled ring forging. Background technique [0002] The rolling forming of the ring refers to the plastic forming method in which the wall thickness is reduced and the inner and outer diameters are increased under the action of the rolling force of the main roll and the core roll. When this forming method produces thick-walled ring forgings, the flow velocity of the metal material near the inner and outer walls of the ring is higher than that of the metal material in the middle part, and the greater the wall thickness, the greater the difference between the two , if a rectangular ring blank is used for rolling forming, grooves will appear on the upper end surface of the formed thick-walled ring forging, that is, the height of the part near the outer wall and the part near the inner wall is greater than the height of the...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21H1/06
Inventor 邹伟范茂艳葛波刘建魏秦川
Owner GUIZHOU ANDA AVIATION FORGING
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