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Epoxy resin, curable resin composition, cured product thereof, and printed circuit board

An epoxy resin and compound technology, applied in printed circuits, circuit substrate materials, printed circuit components, etc., can solve the problems of poor connection of printed circuit substrates and large changes in heat resistance, and achieve excellent thermal expansion and heat resistance. less variable effect

Active Publication Date: 2015-06-10
DIC CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, the above-mentioned naphthol novolak-type epoxy resin has an effect of improving the thermal expansion coefficient of the obtained cured product due to the rigidity of the skeleton compared with the usual phenol novolac-type epoxy resin, but it cannot fully meet the requirements in recent years. In addition, since the heat resistance of the cured product changes greatly through the heat history, for printed wiring board applications, the heat resistance after reflow soldering changes greatly, and the connection failure of the aforementioned printed wiring board is prone to occur.

Method used

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  • Epoxy resin, curable resin composition, cured product thereof, and printed circuit board
  • Epoxy resin, curable resin composition, cured product thereof, and printed circuit board
  • Epoxy resin, curable resin composition, cured product thereof, and printed circuit board

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0191] Drop into 216 mass parts (1.5 moles) of β-naphthol, 250 mass parts of isopropanol, 122 mass parts of 37% formalin aqueous solution in the beaker that thermometer, dropping funnel, condenser tube, fractionating tube, stirrer are installed (1.50 mol), and 31 parts by mass (0.38 mol) of 49% sodium hydroxide were heated from room temperature to 75° C. while stirring, and stirred at 75° C. for 1 hour. Next, 81 parts by mass (0.75 mol) of p-cresol was injected|thrown-in, and it stirred at 75 degreeC for 8 hours further. After the reaction was completed, after adding 45 parts by mass of sodium dihydrogen phosphate for neutralization, 630 parts by mass of methyl isobutyl ketone was added, and after repeated washing 3 times with water of 158 parts by mass, it was dried under heating and reduced pressure to obtain formazan 290 parts by mass of phenol-naphthol resin (a-1). The GPC spectrogram of gained cresol-naphthol resin (a-1) is shown in figure 1 . The hydroxyl equivalent ...

Embodiment 2

[0196] Except changing to 110 mass parts (1.35 moles) of 37% formalin aqueous solution, 65 mass parts (0.60 moles) of p-cresol, operate in the same manner as in Example 1 to obtain 191 mass parts of epoxy resin (A-2) . The GPC spectrogram of gained epoxy resin (A-2) is shown in Figure 5. The epoxy equivalent of the epoxy resin (A-2) was 240 g / equivalent, the softening point was 93° C., and the molecular weight distribution (Mw / Mn) was 1.24. In addition, the content of the trifunctional compound represented by the structural formula (b) calculated from the GPC spectrum was 56.4%, and the content of the dimer (y) represented by the aforementioned structural formula (2) was 13.5%.

Embodiment 3、4 and comparative example 1

[0201] TD-2090 (phenol novolac resin, hydroxyl equivalent: 105 g / eq) manufactured by DIC Corporation as a curing agent, (A-1) or (A'-1) and 2-ethyl-4-methylimidazole (2E4MZ) as a curing accelerator were prepared by blending methyl ethyl ketone so that the non-volatile content (N.V.) of each composition would eventually be 58% by mass. Next, it was cured under the following conditions to produce a laminate, and the coefficient of thermal expansion and changes in physical properties were evaluated by the following methods. The results are shown in Table 1.

[0202]

[0203] Substrate: Glass cloth "#2116" (210×280mm) manufactured by Nitto Bosho Co., Ltd.

[0204] Number of layers: 6 Prepreg conditions: 160°C

[0205] Curing conditions: at 200°C, 40kg / cm 2 After 1.5 hours, the plate thickness after forming: 0.8mm

[0206]

[0207] Using a viscoelasticity measuring device (DMA: Solid Viscoelasticity Measuring Device "RSAII" manufactured by RHEOMETRIC Co., Ltd., rectangular ...

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Abstract

Provided are: a curable resin composition that has little change in heat resistance after a thermal history of the cured product and achieves low thermal expansion; the cured product thereof; a printed circuit board having little change in heat resistance after a thermal history and superiorly low thermal expansion; and an epoxy resin that imparts said performance. The epoxy resin, which results from the polyglycidyl etherification of the reaction product of paracresol, a β-naphthol compound, and formaldehyde, is characterized by the epoxy resin containing the trifunctional compound (x) represented by structural formula (1) and the dimer (y) represented by structural formula (2), the percent content of the trifunctional compound (x) being at least 55% by area ratio in a GPC measurement.

Description

technical field [0001] The present invention relates to an epoxy resin having less heat resistance change after thermal history and excellent low thermal expansion properties of the obtained cured product, which can be applied to printed wiring boards, semiconductor sealing materials, coatings, injection molding applications, etc., and curability having these properties A cured product of a resin composition, and a printed wiring board. Background technique [0002] In addition to being used in adhesives, molding materials, coatings, photoresist materials, color-developing materials, etc., epoxy resins are also widely used from the viewpoint of excellent heat resistance and moisture resistance of the resulting cured products. Used in electrical / electronic fields such as sealing materials for semiconductors and insulating materials for printed wiring boards. [0003] Among these various applications, in the field of printed wiring boards, with the development of miniaturizat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08G59/20H05K1/03
CPCH05K1/0326C08G59/3218C08G8/24Y10T428/24917C08G8/36C08G59/20H05K1/0366
Inventor 佐藤泰
Owner DIC CORP