2139 results about "Reflow soldering" patented technology

A pre-solder structure on a semiconductor package substrate and a method for fabricating the same are proposed. A plurality of conductive pads are formed on the substrate, and a protective layer having a plurality of openings for exposing the conductive pads is formed over the substrate. A conductive seed layer is deposited over the protective layer and openings. A patterned resist layer is formed on the seed layer and has openings corresponding in position to the conductive pads. A plurality of conductive pillars and a solder material are deposited in sequence in each of the openings. The resist layer and the seed layer not covered by the conductive pillars and the solder material are removed. The solder material is subject to a reflow-soldering process to form pre-solder bumps covering the conductive pillars.

The invention relates to the manufacturing technology of printed wiring board, in particular to a flexible printed circuit (FPC) surface mount technology (SMT) as well as a magnetic tool and a steel mesh which are used for the FPCSMT. The magnetic tool comprises a buckle cover board and a magnetic carrying tray, wherein the magnetic carrying tray is a magnetic baseplate, the buckle cover board is a metal sheet which can be attracted by the magnetic baseplate, and the buckle cover board is provided with a slotted hole used for the solder paste printing and the surface mounting of a FPC. The invention is characterized in that the buckle cover board is a steel sheet which can be attracted by the magnetic baseplate, the step layer which is the same as the buckle cover board in shape is etched on the magnetic carrying tray, the depth of the step layer is the same as the thickness of the steel sheet; before the circuit board printing, the magnetic carrying tray is fixed on a positioning base, and then the FPC and the buckle cover board are arranged on the magnetic carrying tray; after the accurate positioning, the FPC and the magnetic tool are taken down the positioning base to conduct the solder paste printing process, the surface mounting process and the reflow soldering process.

An electronic component is mounted on a substrate such as a circuit board by means of a soldering process such as reflow soldering. The circuit board has a thermal via hole therethrough to provide a heat dissipation path from the top surface to the bottom surface of the circuit board, for dissipating heat from the electronic component. To prevent molten solder from penetrating through the via hole during the soldering process, the via hole is sealed prior to the soldering process. The via hole is sealed from the bottom surface of the substrate by carrying out a screen printing process including at least two printing passes to print a sealing material into the open hole of the thermal via.

With the present invention, a reflow soldering method is provided for soldering a nonvertically approaching lead, which is part of a nonvertically approaching device (e.g, an edge connector), to a corresponding soldering surface (e.g., a pad on a circuit card) that includes solder. The soldering surface and solder are heated in an oven to melt the solder. While the solder is liquids, the nonvertically approaching lead is mated with the soldering surface as it is inserted into the solder. The soldering surface, solder, and nonvertically approaching lead are then cooled, and the solder solidifies to conductively mount the nonvertically approaching lead to the soldering surface.

A flip-ship semiconductor package with a lead frame as a chip carrier is provided, wherein a plurality of leads of the lead frame are each formed with at least a dam member thereon. When a chip is mounted on the lead frame by means of solder bumps, each of the solder bumps is attached to the corresponding one of the leads at a position between the dam member and an inner end of the lead. During a reflow-soldering process for wetting the solder bumps to the leads, the dam members would help control collapse height of the solder bumps, so as to enhance resistance of the solder bumps to thermal stress generated by CTE (coefficient of thermal expansion) mismatch between the chip and the leads, thereby preventing incomplete electrical connection between the chip and the leads.

An electrical connector includes an elastomer layer or board and a plurality of fine lead wires embedded in the elastomer layer and extending rectilinearly therein at right angles to both the surfaces of the elastomer layer. Recesses are formed in the elastomer layer around peripheries of openings of through-holes in which the fine lead wires are embedded. The electrical connector further includes two flexible printed circuit boards on both the sides, each including electric contacts to be connected to mating contacts, connection portions each formed with a through-hole passing therethrough, and conductors each electrically connecting the connection portion to the electric contact. When the flexible printed circuit boards and the fine lead wires are electrically connected by vapor reflow soldering, the flexible printed circuit boards and the elastomer layer having the fine lead wires embedded therein are clamped by restraining jigs to prevent from the flexible printed circuit boards from moving away from the elastomer layer. With this arrangement, reliable connection between the fine lead wires and the flexible printed circuit boards can be achieved without need to control the length of the fine lead wires without any risk of the flexible boards being deflected or warped during soldering even if circumferences of portions to be electrically connected are covered by the insulator.

A disclosed method of manufacturing a camera module includes providing an optical assembly, providing an integrated circuit image capture device (ICD), fixing the optical assembly directly to the ICD, then forming a housing directly over the optical assembly. The method further includes forming the housing over the ICD and the optical assembly via transfer molding. The method further includes forming solder balls on the rear surface of the ICD so as to enable the camera module to be reflow soldered to a host device. In an alternative embodiment of the present invention, the method includes providing a second ICD, providing a second optical assembly, providing a housing substrate, fixing the first optical assembly over the first ICD, fixing the second optical assembly over the second ICD, and forming the housing substrate over both the first and second optical assemblies. The alternative method further includes separating the housing substrate in to a first portion formed over the first optical assembly and second portion formed over the second optical assembly, providing a second housing substrate, and forming the second housing substrate over the first and second portions.

A semiconductor module solder bonding of high reliability in which the heat resisting properties of the circuit substrate and electronic parts are taken into consideration. In order to achieve this, there are provided semiconductor devices each having solder bumps as external pads, and a circuit substrate bonded to the external pads of each of the semiconductor devices through a solder paste, each of the solder bumps being made of a first lead-free solder, the solder paste being made of a second lead-free solder having a melting point lower than that of the first lead-free solder.

The invention discloses a PCB (Printed Circuit Board) production line combining a manual in process processing and paster processing, which is characterized by comprising a board feeding machine (1), a screen printing machine (2), as well as a first board overturning machine (3), an adhesive dispenser (4), a UV curing oven (5), a second board overturning machine (6), SMT (Surface Mounting Technology) equipment (7) and a reflow soldering heating curing oven (8). The first board overturning machine (3) is responsible for overturning a PCB subjected to low-temperature solder past printing of the screen printing machine (2) and then dispensing an adhesive, and after adhesive dispensing, a UV adhesive with a large long-pin device is cured under UV irradiation; after the PCB is overturned by the second board overturning machine, the step of paster production begins; and finally, PCB heating curing is finished in the reflow soldering heating curing oven (8). The invention combines SMT operation and manual in process operation together to realize a double-faced reflow soldering technology, solves the defects of traditional wave-soldering technology, and saves energy since reflow soldering is performed only twice and elements are heated twice.

A power semiconductor module and a method of manufacture thereof includes lead a frame carrying lead having inner and outer lead portions. The outer lead portions, which are connected by soldering to semiconductor chips simultaneously, eliminate the need for using bonding wires. Since no bonding wire is used for connecting the leads and the semiconductor chips, a sufficient current capacity is obtained. The bonding between an insulating circuit board and the semiconductor chips and the bonding between the semiconductor chips and the leads can be made simultaneously in a single step of reflow-soldering. As a result, the mounting time can be shortened and the power semiconductor module can be manufactured more efficiently.

An electronic module with an integrated electromagnetic shield using surface mount shield wall components has been disclosed. Each surface mount shield wall component provides side shielding of circuitry within the overmolded electronic module and provides an exposed conductive shield wall section to which a top conductive shield can be applied. By including the shield structure as part of the overmolded electronic module, the need for a separate shield and separate process steps for installing the separate shield can be eliminated. Each surface mount shield wall component comprises a non-conductive portion that provides stability during a reflow soldering process, but at least a sacrificial portion of the non-conductive portion can be removed to reduce the amount of area occupied by the overmoldable shield structure.

A lead-free solder alloy composition comprising tin, silver and copper, and a process for reflow soldering for minimizing tombstoning frequency are disclosed. In one particular exemplary embodiment, the lead-free Sn—Ag—Cu solder alloys for minimizing the tombstoning effect of the present disclosure display high mass fraction during melting and prolonged melting as shown by a widened DSC peaks, that allows for a balanced surface tension on both ends of the chip component to develop. In accordance with further aspects of this exemplary embodiment, the alloys display a mass fraction of solid during melting greater than 20% and a DSC peak width greater than 8° C. using a 5° C./min scan rate. In accordance with further aspects of this exemplary embodiment, the alloy comprises on a weight basis Ag 1-4.5%, Cu 0.3-1% balanced with Sn.

A non-aqueous electrolyte secondary battery capable of being assembled by reflow soldering is provided. The assembled non-aqueous electrolyte secondary battery is heat-treated following the temperature-time profile close to that for the reflow soldering, and then provided with the terminals by welding.

A mmWave electronics package constructed from common Printed Circuit Board (PCB) technology and a metal cover. Assembly of the package uses standard pick and place technology and heat is dissipated directly to a pad on the package. Input/output of mmWave signal(s) is achieved through a rectangular waveguide. Mounting of the electronic package to an electrical printed circuit board (PCB) is performed using conventional reflow soldering processes and includes a waveguide I/O connected to an mmWave antenna. The electronic package provides for transmission of low frequency, dc and ground signals from the semiconductor chip inside the package to the PCB it is mounted on. An impedance matching scheme matches the chip to high frequency board transition by altering the ground plane within the chip. A ground plane on the high frequency board encircles the high frequency signal bump to confine the electromagnetic fields to the bump region reducing radiation loss.

A mmWave electronics package constructed from common Printed Circuit Board (PCB) technology and a metal cover. Assembly of the package uses standard pick and place technology and heat is dissipated directly to a pad on the package. Input/output of mmWave signal(s) is achieved through a rectangular waveguide. Mounting of the electronic package to an electrical printed circuit board (PCB) is performed using conventional reflow soldering processes and includes a waveguide I/O connected to an mmWave antenna. The electronic package provides for transmission of low frequency, dc and ground signals from the semiconductor chip inside the package to the PCB it is mounted on. An impedance matching scheme matches the chip to high frequency board transition by altering the ground plane within the chip. A ground plane on the high frequency board encircles the high frequency signal bump to confine the electromagnetic fields to the bump region reducing radiation loss.

The protection circuit unit 52 is an integrated body comprising a surface-mount type PTC thermistor 49 mounted by a soldering on a printed circuit board 44 through reflow soldering or the like soldering method together with a protection IC 45 and a FET unit 46. The surface-mount type PTC thermistor 49, as compared with a PTC thermistor with leads, can be mounted readily on the printed circuit board 44, without requiring bending and welding work of a lead to be connected to a negative terminal of prismatic battery cell 41, for forming a circuit. As a result, change in a resistance due to a bending stress, a thermal stress, etc. can be eliminated. Furthermore, a degree of thermal coupling with the battery cell 41 can be adjusted by changing a location of the thermistor 49. Thus, varieties of control functions can be implemented.

Brushless motors for portable information equipment that can be simultaneously reflow-soldered to a substrate and efficiently and densely mounted thereon in such a way that the coupled portion between the motor and the substrate has a high impact resistance, thereby providing small and reliable portable information equipment having a high productivity. The brushless motor including a housing having a bottom surface, a side surface, and a top surface, the bottom surface being located adjacent and opposite to a substrate of equipment; a plurality of lands (2a, 2e) on the bottom surface that can be mechanically or electrically joined with the substrate of the equipment; a stator (1), a bearing device (3), and a rotor (4) inside said housing, the stator (1) having a stator core (6) and a coil (7) wound around the stator core (6), the rotor (4) having a magnet (13) and being supported by the bearing device (3) so as to rotatably surround the periphery of the stator (1), the rotor (4) further including a circular weight (14).

The invention provides nanoscale/micron size particle mixing type lead-free solder paste with a size effect and a manufacturing method thereof. The method comprises the following steps that nanoscale solder is slowly added into solder flux or a solder agent, after mechanical mixing, ultrasonic oscillation is lead in, mixing is continued, then the ultrasonic oscillation is stopped, micron size solder/flux is slowly added, and the mixed type solder paste which is uniformly mixed is obtained through continuously mixing. The manufacturing method has the advantages that process of the method is simple and feasible, the large size micron size solder is added in the nanoscale solder paste, the proportion of metal components in the solder paste is improved, and the low-melting-point property of nanometer brazing filler metal is maintained; mellow and full solder dots are formed at the low reflow soldering temperature; the obtained solder dots are polycrystal solder dots, and the grain sizes in the solder dots can be changed by adjusting the size distribution of micron size nanoscale solder, so that advance failure of the solder dots is avoided.

The invention discloses a full-automatic LED (Light Emitting Diode) and components mounting and inserting all-in-one machine and a running method thereof. A foot striking mechanism moving platform, a foot striking mechanism and an LED suction nozzle are additionally arranged on the basis of the original mounter, the functions of a control system are updated, and two processes of mounting and inserting the components are combined, therefore, the full full-automatic LED and components mounting and inserting all-in-one machine is formed. The running method comprises the following steps of: determining the mounting and inserting position and the rotation angle of a mounting and inserting head according to the suction position deviation and the suction angle deviation of the components by the control system; and striking foot by the foot striking mechanism when inserting the LED by a mounting and inserting head mechanism so as to make a tube foot of the LED, which is exposed from the lowerpart of a PCB (Printed Circuit Board), bent and then fixed on the PCB to finish the assembly of the LED components. In the invention, the mounting process and the inserting process are integrated on one machine, and the traditional processes of silk-screen printing, mounting, reflow soldering, detecting to insert, wave-soldering and detecting are simplified; therefore, the invention has the advantages of high efficiency and energy conservation.

The invention provides a low-Ag hypo eutectic Sn-Cu-Ag lead-free solder the components of which are 0.5 to 0.65wt percent of Cu, 0.1 to 0.45wt percent of Ag, 0.001 to 0.1wt percent of Ni, 0.001 to 0.3wt percent of Sb, 0.001 to 0.2wt percent of Bi and/or In, 0 to 0.01wt percent of P, 0 to 0.03wt percent of Ge and the rest is Sn. The solder is further characterized in that (1) the content of Ag in the solder of Cu plus Ag is less than 1wt percent is not more than 0.45wt percent; (2) the gross of the microelements like Ni, Sb, Bi, In, P, and Ge, etc., that are added is not more than 0.5wt percent. The solder has the advantages of low cost and excellent oxidation, wettability and overflow resistances, can remarkably reduce the waste of the solder, improve the forming of the welding point, remarkably reduce the connecting defects of braze welding. The solder can replace a Sn-Cu-Ag hypo eutectic material and is suitable for the wave crest welding, dip soldering as well as manual welding and reflow soldering for electric products.

In order to better and more efficiently assemble back contact solar cells into modules, the cell to cell soldering and other soldered connections are replaced by electro and/or electroless plating. Back contact solar cells, diodes and external leads can be first laminated to the module front glass for support and stability. Conductive materials are deposited selectively to create a plating seed pattern for the entire module circuit. Subsequent plating steps create an integrated cell and module metallization. This avoids stringing and tabbing and the associated soldering steps. This process is easier for mass manufacturing and is advantageous for handling fragile silicon solar cells. Additionally, since highly corrosion resistant metals can be plated, the moisture barrier requirements of the back side materials can be greatly relaxed. This can simplify and reduce the cost of the back side of the module.