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Foamed aluminum and viscoelastic damping composite material and preparation method

A technology of damping composite materials and damping materials, which is applied in the field of shock-absorbing and noise-reducing materials, can solve problems such as material vibration and noise reduction, and achieve excellent mechanical properties and high damping effects

Inactive Publication Date: 2015-12-09
哈尔滨工程大学船舶装备科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology describes an improved type of soundproof material made from porous metal foams called Foaming Aluminum (FoA). These foames have specific features like being lighter than regular steel but still very strong when compressed under pressure compared to traditional methods. They may contain holes within them where they stick out during compression without losing their shape due to gravity forces. When this new combination material becomes wet it expands into tiny bubbles which help absorb sounds effectively. Additionally, these foils provide good flexibility allowing them to conform well around curved surfaces while maintaining its ability to dissipate energy efficiently over long periods of time. Overall, FAA offers various advantages including reduced thicknesses, increased impact resistance, enhanced acoustical behavior, durability against environmental factors, ease of manufacturing, cost savings, and potential applications in other industries involving machinery.

Problems solved by technology

Technological Problem: Current methods aimed at reducing impacts caused by machining processes involve adding layers made of different types of rubbery polymers (rubbers) between two rigid parts like steel bars. These techniques result in decreased stiffness and reduced efficiency due to increased friction during use. Vibrations and noises may be transmitted into other areas where they could harm those nearby devices. Therefore there exists a challenge related to improving these technologies without compromising their original functioniveness.

Method used

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  • Foamed aluminum and viscoelastic damping composite material and preparation method
  • Foamed aluminum and viscoelastic damping composite material and preparation method
  • Foamed aluminum and viscoelastic damping composite material and preparation method

Examples

Experimental program
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Effect test

Embodiment 1

[0038] The aluminum foam is prepared into a square of 400mm*400mm*20mm, cleaned with acetone and placed in a vacuum drying oven for later use. Take BaryskinV61 type viscoelastic damping material, mix and prepare according to the ratio required by the product, and then pour the premix into the mold. Insert the aforementioned aluminum foam into the mold and make the aluminum foam about 3-5mm away from the bottom of the mold, and immerse the whole board in the premix solution for about 10mm. The mold was cured in a dry environment at room temperature. After the damping material is completely cured, an aluminum foam / viscoelastic damping composite material is obtained.

Embodiment 2

[0040] The aluminum foam is prepared into a square of 400mm*400mm*10mm, cleaned with acetone and placed in a vacuum drying oven for later use. Take the SikaPU-RED type viscoelastic damping material, mix and prepare according to the required proportion of the product, and pour the premix into the mold. Insert the aluminum foam mentioned above into the mold and completely immerse the aluminum foam in the premix liquid about 2mm from the liquid surface. The mold was cured in a dry environment at room temperature. Two pieces of cured aluminum foam / viscoelastic composite damping material are stacked, and SikaPU-RED type viscoelastic damping material is used for compounding and a pressure of 0.1 MPa is applied on the stack. After the damping material is completely cured, a multi-layer aluminum foam / viscoelastic composite damping material is prepared.

Embodiment 3

[0042] The aluminum foam is prepared into a square of 400mm*400mm*10mm, cleaned with acetone and placed in a vacuum drying oven for later use. Take the BaryskinV607 type viscoelastic damping material, mix and prepare according to the ratio required by the product, and then pour the premix into the mold. Embed the aluminum foam mentioned above into the mold, so that the aluminum foam is immersed in the premix solution for about 5mm. The mold was cured in a dry environment at room temperature. After the damping material is completely cured, an aluminum foam / viscoelastic damping composite material is obtained. On the surface of the viscoelastic damping material of the composite material, a layer of 2 mm thick Air++3101 type viscoelastic damping material was compounded and placed at room temperature for curing. After the damping material is completely cured, an aluminum foam / multilayer viscoelastic damping composite material is obtained.

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PUM

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Abstract

The invention provides a foamed aluminum and viscoelastic damping composite material and a preparation method. The preparation method comprises the following steps: an emulsion or a premixed solution of a viscoelastic damping material is put into a mold; pored foamed aluminum is totally or partially immersed in the emulsion or a premixed solution of the viscoelastic damping material to ensure that the viscoelastic damping material can totally or partially permeate into inner pores in pored foamed aluminum in a dispersively embedded manner; after curing, the composite material adopting the structure that the pores in pored foamed aluminum are filled with the viscoelastic damping material is formed. The composite material has the advantages that pored foamed aluminum is adopted for a compositing process, so that the viscoelastic damping material can be sufficiently immersed in the interior of foamed aluminum, foamed aluminum and viscoelastic damping material composite layers as well as foamed aluminum and viscoelastic damping material combined layers are formed in a composite structure, the effect of vibration reduction can be better, the characteristics of both light weight and high damping are realized, and the mechanical property is excellent; the composite material is suitable for being laid on a floor, a cabin, a wallboard, the external surface of a machine and the like, and can be directly utilized in a supporting structure requiring low strength.

Description

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Claims

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Application Information

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Owner 哈尔滨工程大学船舶装备科技有限公司
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