A solar module junction box welding equipment and welding method thereof
A technology for solar modules and welding equipment, applied in welding equipment, metal processing equipment, tin feeding devices, etc., can solve problems such as low manual welding efficiency, impact on production capacity, false welding and missing welding solar module quality risks in welding methods, etc. Achieve the effects of eliminating manual welding, reducing equipment manufacturing costs, and ensuring stability
Active Publication Date: 2017-11-24
CECEP SOLAR ENERGY TECH (ZHENJIANG) CO LTD
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Problems solved by technology
[0002] The existing solar module junction box welding is mostly performed manually by employees through electric soldering irons. In this process, the requirements for employees' operation methods are relatively high. Due to the instability of welding methods, it is easy to cause poor welding phenomena such as virtual welding and missing welding, which will lead to solar energy failure. There are long-term quality risks in the use of components, and at the same time, due to the low efficiency of manual welding, production capacity is also affected
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Embodiment 1
[0031] Embodiment 1: as Figure 1 to Figure 6 The junction box automatic welding equipment shown includes platform 1, X-axis travel mechanism 2, Y-axis travel mechanism 3, fixed bracket 4, wire feeding mechanism 5, Z-axis travel mechanism 6, bus bar cooling mechanism 7, welding mechanism 8, Cleaning device 9, man-machine interface 10. X-axis travel mechanism 2 and platform 1 are fixed by screws, and platform 1 and the ground are fixed by expansion screws; X-axis travel mechanism 2 includes X-axis linear guide rail 22, X-axis driving screw, X-axis servo motor 21, and X-axis slider 23 The X-axis linear guide rail 22 is installed on the platform 1. One end of the X-axis linear guide rail 22 is provided with an X-axis servo motor 21. The X-axis linear guide rail 22 is provided with an X-axis driving screw and an X-axis slider 23. The X-axis slide Block 23 links to each other with fixed bracket 4, and X-axis stroke mechanism 2 drives X-axis driving screw through X-axis servo motor...
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The invention discloses a solar assembly junction box welding device and a welding method thereof. The solar assembly junction box welding device comprises a platform, an X-axis stroke mechanism, a fixed support, a Y-axis stroke mechanism, a wire feed mechanism, a Z-axis stroke mechanism, a welding mechanism, a bus bar cooling mechanism and a PLC. Type version parameters of the Y axis, the X-axis stroke distance, the Z-axis welding preparation position, the welding position, the cooling position, the running time and speed of the wire feed mechanism and the welding time are set by controlling the PLC. The welding mechanism is driven by the Y-axis stroke mechanism and the X-axis stroke mechanism to arrive at the assigned welding position of the platform. The wire feed mechanism feeds wires to the welding mechanism through a guide pipe. The welding mechanism conducts welding on the assigned welding position. The bus bar cooling mechanism cools the position where welding is conducted. The welding mechanism is sent to a welding preparation point through a three-axis positioning mechanism, the wires are fed through the wire feed mechanism, fixation is conducted through the bus bar cooling mechanism, and therefore manual wire welding and connecting are omitted, and the welding quality is greatly improved.
Description
technical field [0001] The invention relates to the technical field of solar module manufacturing, in particular to a solar module junction box welding device and a welding method thereof. Background technique [0002] The existing solar module junction box welding is mostly performed manually by employees through electric soldering irons. In this process, the requirements for employees' operation methods are relatively high. Due to the instability of welding methods, it is easy to cause poor welding phenomena such as virtual welding and missing welding, which will lead to solar energy failure. There are long-term quality risks in the use of components, and at the same time, due to the low efficiency of manual welding, production capacity is also affected. Contents of the invention [0003] Purpose of the invention: In view of the low welding quality and low welding efficiency caused by the instability of manual welding, the present invention provides a solar module juncti...
Claims
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IPC IPC(8): B23K3/06B23K3/08B23K1/00
CPCB23K1/00B23K3/063B23K3/085B23K3/087
Inventor 何飞庞伟朱宏平勾宪芳
Owner CECEP SOLAR ENERGY TECH (ZHENJIANG) CO LTD