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A preparation method of calcium silicate bioceramics using non-metallic borides as sintering aids

A technology of non-metal borides and sintering aids, applied in the direction of prosthesis, medical science, etc., can solve the problems of large grain size, poor mechanical properties, limited application, etc. Hard sintering effect

Active Publication Date: 2017-10-10
SHANGHAI INST OF CERAMIC CHEM & TECH CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

This defect of difficult sintering and poor mechanical properties greatly limits its application in the field of biomaterials, especially load-bearing biomaterials.
Although the preparation of dense calcium silicate by spark plasma sintering can improve the mechanical properties and increase the density to a certain extent, the cost of this process is high, and the final grain size is generally large.

Method used

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  • A preparation method of calcium silicate bioceramics using non-metallic borides as sintering aids
  • A preparation method of calcium silicate bioceramics using non-metallic borides as sintering aids
  • A preparation method of calcium silicate bioceramics using non-metallic borides as sintering aids

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preparation example Construction

[0024] The invention provides a method for preparing calcium silicate bioceramics using non-metallic borides as sintering aids. It is prepared by using non-metallic boride as sintering aid, calcium silicate as the main phase, adding binder, mixing uniformly by ball milling, forming and sintering at normal pressure. By using non-metallic borides as sintering aids, boron oxide with a lower melting point is generated by low-temperature oxidation, and a liquid phase is formed between ceramic particles within the sintering temperature range to promote the densification of ceramic particles, and prepare a low-porosity, mechanically Calcium silicate ceramic material with excellent properties and suitable for biobearing applications.

[0025] As non-metallic borides, including but not limited to boron nitride, boron oxide, boric acid, etc., preferably boron nitride, the oxidation product of boron nitride is boron oxide, boron oxide is an important part of biological glass, which meets...

Embodiment 1

[0036] Firstly, 0.5 g of hexagonal boron nitride powder and 49.5 g of calcium silicate powder were weighed, 90 g of absolute ethanol was added, and 7.14 g of polyvinyl butyral with a solution concentration of 7 wt % was added. Planetary ball milling for 3 hours to obtain a uniformly dispersed mixed powder; then dry at 50-80°C for 3 hours and sieve to obtain a powder mixture; then dry press and isostatically press the prepared powder A test strip with a length, width and height of 3×4×40 mm was obtained. The test strip was put into an alumina crucible for sintering under normal pressure, and kept at 1000°C for 3 hours to obtain calcium silicate ceramics with 1% boron nitride addition.

[0037] The microscopic appearance of the calcium silicate bioceramic that present embodiment makes is as follows figure 1 shown. The physical and mechanical properties of the ceramics are shown in Table 1. Among them, the flexural strength is tested by three-point bending method (Instron-5566...

Embodiment 2

[0041] First, 1.5 g of hexagonal boron nitride powder and 48.5 g of calcium silicate powder were weighed, 90 g of absolute ethanol was added, and 7.14 g of polyvinyl butyral with a solution concentration of 7 wt % was added. Planetary ball milling for 3 hours to obtain a uniformly dispersed mixed powder; then dry at 50-80°C for 3 hours and sieve to obtain a powder mixture; then dry press and isostatically press the prepared powder A test strip with a length, width and height of 34×40 mm was obtained. Put the test strip into an alumina crucible for sintering under normal pressure: heat at 900° C. for 3 hours to obtain calcium silicate ceramics with 3% boron nitride addition.

[0042] The microscopic appearance of the calcium silicate ceramics that present embodiment makes is as follows image 3 shown. The physical and mechanical properties of the ceramics are shown in Table 1. It can be seen from the figure that as the sintering temperature decreases and the amount of boron ...

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Abstract

The invention relates to a preparation method of calcium silicate bioceramics using non-metal boride as sintering aid, comprising the following steps: a) Weighing non-metal boride powder and silicic acid according to the mass percentage of 0:100-20:80 Calcium powder, adding an organic binder, mixing evenly to obtain a uniformly dispersed non-metallic boride / calcium silicate powder mixture, molding the mixed powder to obtain a ceramic green body; b) making the green body at 500 ~1400℃ for normal pressure sintering to obtain calcium silicate ceramics. The invention solves the problems of difficult sintering and poor mechanical properties of calcium silicate bioceramics on the basis of overcoming the defects of the traditional atmospheric pressure sintering process, and is a method suitable for large-scale preparation of calcium silicate bioceramic materials with high mechanical properties.

Description

technical field [0001] The invention relates to a preparation method of calcium silicate bioceramics using non-metallic borides as sintering aids, and belongs to the field of bioceramics preparation. Background technique [0002] Bone tissue is the hardest connective tissue in the human body and plays an irreplaceable role in maintaining the function of the matrix. However, bone defects and diseases caused by trauma, tumors, congenital deformities, aging, sports injuries, and accidents are common symptoms in orthopedics, requiring a large number of bone repair materials to heal and repair. my country is the most populous country in the world, and there is a huge demand for bone repair materials. Because of its excellent bioactivity, biodegradability and biocompatibility, calcium silicate is regarded as a third-generation biodegradable bioactive material with research value and application prospects. Its research on bone replacement and bone repair also increasing. [0003...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A61L27/10C04B35/22C04B35/64
Inventor 曾宇平潘颖左开慧夏咏锋姚冬旭尹金伟梁汉琴
Owner SHANGHAI INST OF CERAMIC CHEM & TECH CHINESE ACAD OF SCI