A 1500mpa grade ultra-high-strength steel non-copper-coated solid core welding wire for gas shielded welding

A gas shielded welding, 1500mpa technology, used in welding media, welding equipment, welding/cutting media/materials, etc., can solve the adverse effects of environmental protection workers on occupational health, ultra-high-strength steel supporting solid core welding wire There are few varieties and cannot be used in batches Ultra-high-strength steel plate welding and other problems, to achieve the effect of clean and environmentally friendly welding environment, excellent welding process performance, and reduction of welding defects

Inactive Publication Date: 2017-06-20
SHANDONG IRON & STEEL CO LTD
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, there are few types of solid welding wires for ultra-high-strength steel in my country, especially the matching welding wires for ultra-high-strength steel plates with a tensile strength of 1500MPa, and less technical research, such as the national standard GB / T8110-2008 "Carbon Steel for Gas Shielded Arc Welding" , Low-alloy steel welding wire "The highest strength level is only 830MPa, and it cannot be used in batches for welding 1500MPa ultra-high-strength steel plates
[0004] Most traditional solid wires are copper-plated on the surface. During the welding operation, the welding wire often rubs against the wire feeding hose and contact tip, and the coating is easy to fall off, resulting in blockage of the hose and contact tip, which affects work efficiency and welding quality. At the same time, Part of the copper melts into the weld, which can easily lead to cracks in the weld and even deteriorate the impact toughness
Copper is a heavy metal, which also has adverse effects on environmental protection and occupational health of workers during the production and use of welding wire

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Wire diameter: 1.2mm. The chemical composition weight percentage of welding wire material is: C 0.02%; Mn 2.0%; Si0.08%; P 0.006%; S 0.003%; Ni 3.2%; Cr 0.65%; , The total amount of Mo is 4.70%; the rest is Fe and unavoidable impurities.

[0022] The welding wire of this embodiment adopts rich argon (Ar+2%O 2 ) shielding gas welding, the welding parameters are: welding current 260A; arc voltage 28V; welding speed 4.5mm / s; preheating temperature 120°C; interpass temperature 125°C; no heat treatment after welding.

[0023] The mechanical properties of the weld metal are: tensile strength (R m ) 1515MPa, yield strength (R P0.2 ) 1380MPa, elongation after break (A) 13.5%, impact energy at -20°C (KV 2 ) 78J.

Embodiment 2

[0025] Wire diameter: 1.6mm. The chemical composition weight percentage of welding wire material is: C 0.04%; Mn 2.3%; Si0.20%; P 0.006%; S 0.001%; ​​Ni 3.0%; Cr 0.80%; , The total amount of Mo is 4.75%; the rest is Fe and unavoidable impurities.

[0026] The welding wire of this embodiment adopts rich argon (Ar+2%O 2 ) shielding gas welding, the welding parameters are: welding current 345A; arc voltage 31V; welding speed 5.0mm / s; preheating temperature 125°C; interpass temperature 130°C; no heat treatment after welding.

[0027] The mechanical properties of the weld metal are: tensile strength (R m ) 1550MPa, yield strength (R P0.2 ) 1410MPa, elongation after break (A) 12.5%, impact energy at -20°C (KV 2 ) 65J.

Embodiment 3

[0029] Wire diameter: 2.0mm. The chemical composition weight percentage of welding wire material is: C 0.03%; Mn 2.1%; Si0.15%; P 0.006%; S 0.002%; Ni 3.5%; Cr 0.60%; , The total amount of Mo is 4.90%; the rest is Fe and unavoidable impurities.

[0030] The welding wire of this embodiment adopts rich argon (Ar+2%O 2 ) shielding gas welding, the welding parameters are: welding current 420A; arc voltage 40V; welding speed 3.8mm / s; preheating temperature 115°C; interpass temperature 120°C; no heat treatment after welding.

[0031] The mechanical properties of the weld metal are: tensile strength (R m ) 1505MPa, yield strength (R P0.2 ) 1360MPa, elongation after break (A) 14.0%, impact energy at -20°C (KV 2 ) 72J.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
yield strengthaaaaaaaaaa
diameteraaaaaaaaaa
Login to view more

Abstract

The invention discloses a gas shielded welding no-plated-copper solid welding wire for 1500 MPa-grade ultrahigh-strength steel. The welding wire has the tensile strength of more than 1500 MPa, the yield strength of more than 1350 MPa, the percentage elongation after fracture of more than 12% and the -20 DEG C impact power of more than 60 J, and is excellent in welding process performance, stable in electric arc, low in splashing and suitable for the rich-argon gas shielded welding of 1500 MPa-grade ultrahigh-strength steel; and a welding line is excellent in mechanical performance. The welding wire has no plated copper on the surface, can reduce the welding defects, and is economical and environment-friendly.

Description

technical field [0001] The invention relates to a welding wire for ultra-high-strength steel welding, in particular to a non-copper-coated solid-core welding wire for gas-shielded welding of 1500MPa-class ultra-high-strength steel. Background technique [0002] With the rapid development of construction machinery manufacturing and the popularization of lightweight design of steel structural parts, ultra-high-strength steel plates with a tensile strength of 1500MPa are gradually applied to large-scale welded components, mainly thin gauge, and mostly used for irregular weld bead. On the key parts, and most of them are welded by gas shielded welding, and the proportion of solid welding wire is relatively large. In order to ensure the mechanical properties of welded joints, the matching principle of "equal strength and equal toughness" is generally adopted in the selection of welding materials, that is, the strength of the weld metal is equivalent to the strength of the base met...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30B23K35/40
CPCB23K35/3066B23K35/40B23K2103/04
Inventor 侯登义冯勇贾希光丛亮赵攀峰
Owner SHANDONG IRON & STEEL CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products